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Steel 16Mo3 vs 42CrMo4

Steel · grade comparison

Steel 16Mo3 and 42CrMo4 are both steel grades. 42CrMo4 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 310 MPa (45 ksi) for 16Mo3, about 77% more; tensile strength follows at 850 MPa (123 ksi) vs 490 MPa (71.1 ksi). In exchange, 16Mo3 is the more ductile: elongation 26% versus 14% for 42CrMo4, and 42CrMo4 is harder (245 HB vs 150 HB). 16Mo3 runs hotter in service (500°C vs 400°C continuous). On the shop floor, 16Mo3 machines more easily (good vs fair), 16Mo3 welds better (very good vs fair), and 16Mo3 sits in a lower cost tier (budget, $) than 42CrMo4 (standard, $$).

16Mo3Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

42CrMo4Choose it when strength drives the design.

16Mo3 vs 42CrMo4: properties

16Mo342CrMo4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

212 GPa30.7 Msi
210 GPa30.5 Msi

Shear Modulus

82 GPa11.9 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

490 MPa71.1 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
550 MPa79.8 ksi

Elongation at Break

26%
14%

Reduction in Area

60%
40%

Compressive Strength

310 MPa45 ksi
560 MPa81.2 ksi

Shear Strength

320 MPa46.4 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

225 MPa32.6 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

130 J95.9 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

150 HB
245 HB

Hardness, Rockwell B

80 HRB
—

Hardness, Vickers

158 HV
258 HV

Hardness, Rockwell C

—
23 HRC

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,450°C2,642 °F
1,420°C2,588 °F

Liquidus Temperature

1,510°C2,750 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
42.6 W/m·K24.6 BTU/hr·ft·°F

Specific Heat Capacity

461 J/kg·K0.11 BTU/lb·°F
473 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

500°C932 °F
400°C752 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

—
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
55%

Weldability

80 / 100
35 / 100

Formability (cold)

65 / 100
35 / 100

Brazeability / Solderability

55 / 100
50 / 100

Polishability

45 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

25%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
108 kN·m/kg

Specific Stiffness (E / density)

27 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

227 kJ/m³
720 kJ/m³

Thermal Diffusivity

12.4 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

9
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo416Mo3

Manufacturing and finishing

Capability16Mo342CrMo4
CNC machining—Yes
Sheet metal—Yes
Default condition—HR
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

16Mo3 vs 42CrMo4 — frequently asked

Is 42CrMo4 stronger than 16Mo3?

Yes. 42CrMo4 has a typical yield strength of 550 MPa (79.8 ksi) against 310 MPa (45 ksi) for 16Mo3 — about 77% more. Tensile strength is 850 MPa (123 ksi) vs 490 MPa (71.1 ksi).

Which is cheaper, 16Mo3 or 42CrMo4?

16Mo3 is the lower-cost material: it sits in the budget tier ($) while 42CrMo4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 16Mo3 or 42CrMo4?

16Mo3. Its machinability rates good (60/100) against fair (50/100) for 42CrMo4; for welding the order is 16Mo3 first (very good, 80/100) then 42CrMo4 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 16Mo3 and 42CrMo4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.