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Steel 1345 vs 4140

Steel · grade comparison

Steel 1345 and 4140 are both steel grades. 4140 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 440 MPa (63.8 ksi) for 1345, about 9% more. On the shop floor, 4140 machines more easily (good vs fair), 4140 welds better (fair vs poor), and 1345 sits in a lower cost tier (budget, $) than 4140 (standard, $$).

1345Choose it when cost is the deciding factor.

4140Choose it when strength drives the design, or when the part is machined in volume.

1345 vs 4140: properties

13454140

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

725 MPa105 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

440 MPa63.8 ksi
480 MPa69.6 ksi

Elongation at Break

20%
22%

Reduction in Area

45%
50%

Compressive Strength

440 MPa63.8 ksi
480 MPa69.6 ksi

Shear Strength

435 MPa63.1 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
345 MPa50 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

205 HB
210 HB

Hardness, Vickers

215 HV
220 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 94 HRB

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,416°C2,581 °F

Liquidus Temperature

1,490°C2,714 °F
1,483°C2,701 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

43 W/m·K24.8 BTU/hr·ft·°F
42.6 W/m·K24.6 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
473 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
425°C797 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7.8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.61 V

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
62%

Weldability

30 / 100
40 / 100

Brazeability / Solderability

60 / 100
55 / 100

Same in both: Formability (cold) 40 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
88 kN·m/kg

Modulus of Resilience

472 kJ/m³
562 kJ/m³

Thermal Diffusivity

11.7 mm²/s
11.5 mm²/s

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg · Thermal Shock Resistance Index 12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale41401345

Manufacturing and finishing

Capability13454140
CNC machining—Yes
Sheet metal—Yes
Casting & forging—Yes
Default condition—HR
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1345 vs 4140 — frequently asked

Is 4140 stronger than 1345?

Yes. 4140 has a typical yield strength of 480 MPa (69.6 ksi) against 440 MPa (63.8 ksi) for 1345 — about 9% more. Tensile strength is 690 MPa (100 ksi) vs 725 MPa (105 ksi).

Which is cheaper, 1345 or 4140?

1345 is the lower-cost material: it sits in the budget tier ($) while 4140 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 1345 or 4140?

4140. Its machinability rates good (60/100) against fair (45/100) for 1345; for welding the order is 4140 first (fair, 40/100) then 1345 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1345 and 4140 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.