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Steel 1010 vs E295

Steel · grade comparison

Steel 1010 and E295 are both steel grades. E295 is the stronger of the two: yield strength 305 MPa (44.2 ksi) against 180 MPa (26.1 ksi) for 1010, about 69% more; tensile strength follows at 540 MPa (78.3 ksi) vs 325 MPa (47.1 ksi). In exchange, 1010 is the more ductile: elongation 28% versus 22% for E295, and E295 is harder (150 HB vs 95 HB). 1010 runs hotter in service (400°C vs 350°C continuous) and 1010 conducts electricity better (12 % IACS vs 10.5 % IACS). On the shop floor, E295 machines more easily (good vs fair) and 1010 welds better (excellent vs fair).

1010Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

E295Choose it when strength drives the design, or when the part is machined in volume.

1010 vs E295: properties

1010E295

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
210 GPa30.5 Msi

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Tensile Strength (Ultimate)

325 MPa47.1 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

180 MPa26.1 ksi
305 MPa44.2 ksi

Elongation at Break

28%
22%

Reduction in Area

50%
45%

Shear Strength

220 MPa31.9 ksi
350 MPa50.8 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
245 MPa35.5 ksi

Fracture Toughness (K_IC)

140 MPa·√m127 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

95 J70.1 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

95 HB
150 HB

Hardness, Rockwell B

55 HRB
80 HRB

Hardness, Vickers

100 HV
158 HV

Compressive Strength

—
305 MPa44.2 ksi

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.87 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,495°C2,723 °F
1,450°C2,642 °F

Liquidus Temperature

1,525°C2,777 °F
1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49.8 W/m·K28.8 BTU/hr·ft·°F
50 W/m·K28.9 BTU/hr·ft·°F

Specific Heat Capacity

448 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Min Service Temperature

-30°C-22 °F
-10°C14 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12 % IACS
10.5 % IACS

Electrical Resistivity

1.43×10⁻⁷ Ω·m5.63 µΩ·in
1.65×10⁻⁷ Ω·m6.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.65 V

Same in both: Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Weldability

95 / 100
45 / 100

Formability (cold)

90 / 100
50 / 100

Brazeability / Solderability

80 / 100
60 / 100

Polishability

40 / 100
55 / 100

Castability

—
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

24 MJ/kg10,318 BTU/lb
25 MJ/kg10,748 BTU/lb

Same in both: Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 35 L/kg4.2 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

41 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

81 kJ/m³
221 kJ/m³

Thermal Diffusivity

14.1 mm²/s
13.8 mm²/s

Thermal Shock Resistance Index

7
11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale1010E295

Manufacturing and finishing

Capability1010E295
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1010 vs E295 — frequently asked

Is E295 stronger than 1010?

Yes. E295 has a typical yield strength of 305 MPa (44.2 ksi) against 180 MPa (26.1 ksi) for 1010 — about 69% more. Tensile strength is 540 MPa (78.3 ksi) vs 325 MPa (47.1 ksi).

Which is cheaper, 1010 or E295?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1010 or E295?

E295. Its machinability rates good (62/100) against fair (42/100) for 1010; for welding the order is 1010 first (excellent, 95/100) then E295 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1010 and E295 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.