Steel 100CrMnSi4-4 vs 42CrMo4
Steel · grade comparison
Steel 100CrMnSi4-4 and 42CrMo4 are both steel grades. 42CrMo4 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 400 MPa (58 ksi) for 100CrMnSi4-4, about 38% more; tensile strength follows at 850 MPa (123 ksi) vs 640 MPa (92.8 ksi). In exchange, 100CrMnSi4-4 is the more ductile: elongation 20% versus 14% for 42CrMo4, and 42CrMo4 is harder (245 HB vs 195 HB). 42CrMo4 runs hotter in service (400°C vs 200°C continuous) and 42CrMo4 conducts electricity better (7.8 % IACS vs 5.7 % IACS). On the shop floor, 42CrMo4 welds better (fair vs not recommended).
100CrMnSi4-4Choose it when the part is bent, formed or impact-loaded.
42CrMo4Choose it when strength drives the design, or when the part sees heat.
100CrMnSi4-4 vs 42CrMo4: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Fracture Toughness (K_IC)
Hardness, Rockwell C
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Reduction in Area 40%
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 60 L/kg7.2 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 100CrMnSi4-4 | 42CrMo4 |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | HR |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| AlCrN | — | Yes |
| AlTiN | — | Yes |
| Black Oxide | — | Yes |
| CVD Al2O3 | — | Yes |
| CVD TiCN | — | Yes |
| CVD TiN | — | Yes |
| Cerakote | — | Yes |
| Chrome Plating | — | Yes |
| CrN | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| HVOF Coating | — | Yes |
| Hot-Dip Galvanizing | — | Yes |
| MoS2 | — | Yes |
| Multilayer CVD | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
100CrMnSi4-4 vs 42CrMo4 — frequently asked
Is 42CrMo4 stronger than 100CrMnSi4-4?
Yes. 42CrMo4 has a typical yield strength of 550 MPa (79.8 ksi) against 400 MPa (58 ksi) for 100CrMnSi4-4 — about 38% more. Tensile strength is 850 MPa (123 ksi) vs 640 MPa (92.8 ksi).
Which is cheaper, 100CrMnSi4-4 or 42CrMo4?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 100CrMnSi4-4 or 42CrMo4?
42CrMo4, by a small margin. Both rate fair for machinability — 50/100 against 45/100 for 100CrMnSi4-4; for welding the order is 42CrMo4 first (fair, 35/100) then 100CrMnSi4-4 (not recommended, 10/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 100CrMnSi4-4 and 42CrMo4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.