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Steel 100CrMnSi4-4 QT 250 (57-59 HRC) vs 100CrMnSi4-4 QT 60-64 HRC

Steel · 100CrMnSi4-4 temper comparison

100CrMnSi4-4 QT 250 (57-59 HRC) and 100CrMnSi4-4 QT 60-64 HRC are two conditions of the same steel grade, 100CrMnSi4-4: QT 250 (57-59 HRC) (hardened + dimensional-stabilising temper (230–260 °C), 57–59 HRC) versus QT 60-64 HRC (hardened + low temper (160–180 °C), 60–64 HRC). The chemistry is identical, so every difference below comes from the condition. 100CrMnSi4-4 QT 60-64 HRC is the stronger of the two: yield strength 1,900 MPa (276 ksi) against 1,750 MPa (254 ksi) for 100CrMnSi4-4 QT 250 (57-59 HRC), about 9% more; tensile strength follows at 2,300 MPa (334 ksi) vs 2,050 MPa (297 ksi). In exchange, 100CrMnSi4-4 QT 250 (57-59 HRC) is the more ductile: elongation 1% versus 0.5% for 100CrMnSi4-4 QT 60-64 HRC. 100CrMnSi4-4 QT 250 (57-59 HRC) runs hotter in service (200°C vs 150°C continuous).

100CrMnSi4-4 QT 250 (57-59 HRC)Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

100CrMnSi4-4 QT 60-64 HRCChoose it when strength drives the design.

100CrMnSi4-4 QT 250 (57-59 HRC) vs 100CrMnSi4-4 QT 60-64 HRC: properties

100CrMnSi4-4 QT 250 (57-59 HRC)100CrMnSi4-4 QT 60-64 HRC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

2,050 MPa297 ksi
2,300 MPa334 ksi

Yield Strength (0.2% offset)

1,750 MPa254 ksi
1,900 MPa276 ksi

Elongation at Break

1%
0.5%

Compressive Strength

3,000 MPa435 ksi
3,300 MPa479 ksi

Shear Strength

420 MPa60.9 ksi
1,400 MPa203 ksi

Fatigue Strength (Endurance Limit)

820 MPa119 ksi
900 MPa131 ksi

Charpy V-Notch Impact (RT)

6 J4.4 ft·lbf
4 J3 ft·lbf

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Reduction in Area 40% · Hardness, Brinell 195 HB · Hardness, Rockwell B 92 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.81 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,370°C2,498 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 5.7 % IACS · Electrical Resistivity 3×10⁻⁷ Ω·m11.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
5%

Formability (cold)

40 / 100
2 / 100

Polishability

85 / 100
92 / 100

Same in both: Weldability 10 / 100 · Brazeability / Solderability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale100CrMnSi4-4

100CrMnSi4-4 QT 250 (57-59 HRC) vs 100CrMnSi4-4 QT 60-64 HRC — frequently asked

Is 100CrMnSi4-4 QT 60-64 HRC stronger than 100CrMnSi4-4 QT 250 (57-59 HRC)?

Yes. 100CrMnSi4-4 QT 60-64 HRC has a typical yield strength of 1,900 MPa (276 ksi) against 1,750 MPa (254 ksi) for 100CrMnSi4-4 QT 250 (57-59 HRC) — about 9% more. Tensile strength is 2,300 MPa (334 ksi) vs 2,050 MPa (297 ksi).

Which condition does FabDigit quote by default, QT 250 (57-59 HRC) or QT 60-64 HRC?

+A is the default 100CrMnSi4-4 condition in the FabDigit quote flow (neither QT 250 (57-59 HRC) nor QT 60-64 HRC). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 100CrMnSi4-4 QT 250 (57-59 HRC) over 100CrMnSi4-4 QT 60-64 HRC?

Pick 100CrMnSi4-4 QT 250 (57-59 HRC) when the part is bent, formed or impact-loaded, or when the part sees heat. Pick 100CrMnSi4-4 QT 60-64 HRC when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 100CrMnSi4-4 QT 250 (57-59 HRC) and 100CrMnSi4-4 QT 60-64 HRC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.