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Stainless Steel ER308 vs ER420

Stainless Steel · grade comparison

Stainless Steel ER308 and ER420 are both stainless steel grades. ER420 is the stronger of the two: yield strength 1,350 MPa (196 ksi) against 400 MPa (58 ksi) for ER308, about 3.4 times as much; tensile strength follows at 1,650 MPa (239 ksi) vs 600 MPa (87 ksi). In exchange, ER308 is the more ductile: elongation 40% versus 3% for ER420, and ER420 is harder (500 HB vs 185 HB). ER308 runs hotter in service (760°C vs 400°C continuous) and ER420 conducts heat better (24.9 W/m·K vs 15.5 W/m·K). On the shop floor, ER308 machines more easily (fair vs not recommended) and ER308 welds better (excellent vs fair).

ER308Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

ER420Choose it when strength drives the design.

ER308 vs ER420: properties

ER308ER420

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

195 GPa28.3 Msi
200 GPa29 Msi

Shear Modulus

77 GPa11.2 Msi
78 GPa11.3 Msi

Bulk Modulus

145 GPa21 Msi
160 GPa23.2 Msi

Poisson's Ratio

0.3
0.28

Tensile Strength (Ultimate)

600 MPa87 ksi
1,650 MPa239 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
1,350 MPa196 ksi

Elongation at Break

40%
3%

Reduction in Area

55%
8%

Compressive Strength

400 MPa58 ksi
1,700 MPa247 ksi

Shear Strength

400 MPa58 ksi
990 MPa144 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
550 MPa79.8 ksi

Fracture Toughness (K_IC)

150 MPa·√m137 ksi·√in
20 MPa·√m18.2 ksi·√in

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
6 J4.4 ft·lbf

Hardness, Brinell

185 HB
500 HB

Hardness, Rockwell B

90 HRB
—

Hardness, Vickers

195 HV
540 HV

Hardness, Rockwell C

—
50 HRC

Physical

Density and transition temperatures.

Density

7.9 g/cm³0.29 lb/in³
7.7 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,450°C2,642 °F

Liquidus Temperature

1,450°C2,642 °F
1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

15.5 W/m·K9 BTU/hr·ft·°F
24.9 W/m·K14.4 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16.9 µm/m·K9.4 µin/in·°F
10.3 µm/m·K5.7 µin/in·°F

Latent Heat of Fusion

280 J/g120 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

760°C1,400 °F
400°C752 °F

Min Service Temperature

-196°C-321 °F
-20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.4 % IACS
3.1 % IACS

Electrical Resistivity

7.4×10⁻⁷ Ω·m29.1 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.08 V
-0.25 V

Corrosion Resistance

65 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
10%

Weldability

95 / 100
35 / 100

Formability (cold)

55 / 100
10 / 100

Brazeability / Solderability

60 / 100
45 / 100

Polishability

70 / 100
80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

57 MJ/kg24,506 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

5 kg CO₂/kg
4.6 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
180 L/kg21.6 gal/lb

Typical Recycled Content

45%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

76 kN·m/kg
214 kN·m/kg

Specific Stiffness (E / density)

24.7 MN·m/kg
26 MN·m/kg

Modulus of Resilience

410 kJ/m³
4,556 kJ/m³

Thermal Diffusivity

3.9 mm²/s
7 mm²/s

Thermal Shock Resistance Index

3
20

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleER308ER420

Manufacturing and finishing

CapabilityER308ER420
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

ER308 vs ER420 — frequently asked

Is ER420 stronger than ER308?

Yes. ER420 has a typical yield strength of 1,350 MPa (196 ksi) against 400 MPa (58 ksi) for ER308 — about 3.4 times as much. Tensile strength is 1,650 MPa (239 ksi) vs 600 MPa (87 ksi).

Which is cheaper, ER308 or ER420?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, ER308 or ER420?

ER308. Its machinability rates fair (38/100) against not recommended (12/100) for ER420; for welding the order is ER308 first (excellent, 95/100) then ER420 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ER308 and ER420 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.