Stainless Steel ER2594 vs ER308Si
Stainless Steel · grade comparison
Stainless Steel ER2594 and ER308Si are both stainless steel grades. ER2594 is the stronger of the two: yield strength 680 MPa (98.6 ksi) against 400 MPa (58 ksi) for ER308Si, about 70% more; tensile strength follows at 880 MPa (128 ksi) vs 600 MPa (87 ksi). In exchange, ER308Si is the more ductile: elongation 38% versus 27% for ER2594, and ER2594 is harder (265 HB vs 175 HB). ER308Si runs hotter in service (760°C vs 250°C continuous). On the shop floor, ER308Si machines more easily (fair vs poor), ER308Si welds better (excellent vs very good), and ER308Si sits in a lower cost tier (premium, $$$) than ER2594 (high, $$$$).
ER2594Choose it when strength drives the design.
ER308SiChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
ER2594 vs ER308Si: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Rockwell C
Hardness, Vickers
Same in both: Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 160 GPa23.2 Msi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Same in both: Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 55 MJ/kg23,646 BTU/lb · Embodied Carbon (primary production) 5.5 kg CO₂/kg · Embodied Water 200 L/kg24 gal/lb · Typical Recycled Content 55%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | ER2594 | ER308Si |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$$$ High | $$$ Premium |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Both take the same 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.
ER2594 vs ER308Si — frequently asked
Is ER2594 stronger than ER308Si?
Yes. ER2594 has a typical yield strength of 680 MPa (98.6 ksi) against 400 MPa (58 ksi) for ER308Si — about 70% more. Tensile strength is 880 MPa (128 ksi) vs 600 MPa (87 ksi).
Which is cheaper, ER2594 or ER308Si?
ER308Si is the lower-cost material: it sits in the premium tier ($$$) while ER2594 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, ER2594 or ER308Si?
ER308Si. Its machinability rates fair (40/100) against poor (25/100) for ER2594; for welding the order is ER308Si first (excellent, 95/100) then ER2594 (very good, 80/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in ER2594 and ER308Si side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.