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Stainless Steel E309L vs ER308Si

Stainless Steel · grade comparison

Stainless Steel E309L and ER308Si are both stainless steel grades. ER308Si is the stronger of the two: tensile strength 600 MPa (87 ksi) against 570 MPa (82.7 ksi) for E309L, about 5% more. E309L is harder — 190 HB against 175 HB for ER308Si — which matters for wear surfaces and threads.

E309LChoose it when surface hardness matters.

ER308SiChoose it when strength drives the design.

E309L vs ER308Si: properties

E309LER308Si

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

145 GPa21 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

570 MPa82.7 ksi
600 MPa87 ksi

Reduction in Area

50%
55%

Fracture Toughness (K_IC)

150 MPa·√m137 ksi·√in
140 MPa·√m127 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

190 HB
175 HB

Hardness, Vickers

200 HV
185 HV

Same in both: Elastic (Young's) Modulus 195 GPa28.3 Msi · Shear Modulus 77 GPa11.2 Msi · Poisson's Ratio 0.29 · Yield Strength (0.2% offset) 400 MPa58 ksi · Elongation at Break 38% · Compressive Strength 400 MPa58 ksi · Shear Strength 400 MPa58 ksi · Fatigue Strength (Endurance Limit) 240 MPa34.8 ksi · Hardness, Rockwell B 88 HRB

Physical

Density and transition temperatures.

Density

7.9 g/cm³0.29 lb/in³
7.95 g/cm³0.29 lb/in³

Same in both: Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

15 µm/m·K8.3 µin/in·°F
16.5 µm/m·K9.2 µin/in·°F

Max Service Temperature (continuous)

800°C1,472 °F
760°C1,400 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Same in both: Thermal Conductivity 15 W/m·K8.7 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
2.4 % IACS

Electrical Resistivity

7.8×10⁻⁷ Ω·m30.7 µΩ·in
7.2×10⁻⁷ Ω·m28.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.08 V

Same in both: Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

40%
45%

Weldability

90 / 100
95 / 100

Brazeability / Solderability

50 / 100
60 / 100

Polishability

55 / 100
70 / 100

Formability (cold)

—
60 / 100

Same in both: Machinability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

60 MJ/kg25,795 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

5.2 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

110 L/kg13.2 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

60%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

72 kN·m/kg
75 kN·m/kg

Specific Stiffness (E / density)

24.7 MN·m/kg
24.5 MN·m/kg

Same in both: Modulus of Resilience 410 kJ/m³ · Thermal Diffusivity 3.8 mm²/s · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleER308SiE309L

Manufacturing and finishing

CapabilityE309LER308Si
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

E309L vs ER308Si — frequently asked

Is ER308Si stronger than E309L?

Yes. ER308Si has a typical tensile strength of 600 MPa (87 ksi) against 570 MPa (82.7 ksi) for E309L — about 5% more.

Which is cheaper, E309L or ER308Si?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, E309L or ER308Si?

ER308Si. Its weldability rates excellent (95/100) against excellent (90/100) for E309L.

Ready to make it?

Upload a CAD file and FabDigit prices the part in E309L and ER308Si side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.