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Stainless Steel E309 vs ER308Si

Stainless Steel · grade comparison

Stainless Steel E309 and ER308Si are both stainless steel grades. Both yield at about 420 MPa — strength does not separate them. E309 is harder — 185 HB against 175 HB for ER308Si — which matters for wear surfaces and threads. E309 runs hotter in service (850°C vs 760°C continuous). On the shop floor, ER308Si forms better (good vs fair) and ER308Si sits in a lower cost tier (premium, $$$) than E309 (high, $$$$).

E309Choose it when surface hardness matters, or when the part sees heat.

ER308SiChoose it when cost is the deciding factor.

E309 vs ER308Si: properties

E309ER308Si

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

196 GPa28.4 Msi
195 GPa28.3 Msi

Bulk Modulus

150 GPa21.8 Msi
160 GPa23.2 Msi

Yield Strength (0.2% offset)

420 MPa60.9 ksi
400 MPa58 ksi

Elongation at Break

37%
38%

Reduction in Area

50%
55%

Compressive Strength

420 MPa60.9 ksi
400 MPa58 ksi

Shear Strength

380 MPa55.1 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
240 MPa34.8 ksi

Fracture Toughness (K_IC)

150 MPa·√m137 ksi·√in
140 MPa·√m127 ksi·√in

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

185 HB
175 HB

Hardness, Rockwell B

90 HRB
88 HRB

Hardness, Rockwell C

11 HRC
—

Hardness, Vickers

195 HV
185 HV

Same in both: Shear Modulus 77 GPa11.2 Msi · Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 600 MPa87 ksi

Physical

Density and transition temperatures.

Density

7.9 g/cm³0.29 lb/in³
7.95 g/cm³0.29 lb/in³

Same in both: Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

15.5 W/m·K9 BTU/hr·ft·°F
15 W/m·K8.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

15 µm/m·K8.3 µin/in·°F
16.5 µm/m·K9.2 µin/in·°F

Max Service Temperature (continuous)

850°C1,562 °F
760°C1,400 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
2.4 % IACS

Electrical Resistivity

7.8×10⁻⁷ Ω·m30.7 µΩ·in
7.2×10⁻⁷ Ω·m28.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.08 V

Corrosion Resistance

66 / 100
68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

38%
45%

Weldability

90 / 100
95 / 100

Formability (cold)

45 / 100
60 / 100

Polishability

55 / 100
70 / 100

Brazeability / Solderability

—
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

60 MJ/kg25,795 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

6 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

120 L/kg14.4 gal/lb
200 L/kg24 gal/lb

Same in both: Typical Recycled Content 55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

76 kN·m/kg
75 kN·m/kg

Specific Stiffness (E / density)

24.8 MN·m/kg
24.5 MN·m/kg

Modulus of Resilience

450 kJ/m³
410 kJ/m³

Thermal Diffusivity

3.9 mm²/s
3.8 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleER308SiE309

Manufacturing and finishing

CapabilityE309ER308Si
Default condition——
Relative cost$$$$ High$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

E309 vs ER308Si — frequently asked

What is the difference between E309 and ER308Si?

Stainless Steel E309 and ER308Si are both stainless steel grades. Both yield at about 420 MPa — strength does not separate them. E309 is harder — 185 HB against 175 HB for ER308Si — which matters for wear surfaces and threads.

Which is cheaper, E309 or ER308Si?

ER308Si is the lower-cost material: it sits in the premium tier ($$$) while E309 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, E309 or ER308Si?

ER308Si, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for E309; for welding the order is ER308Si first (excellent, 95/100) then E309 (excellent, 90/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in E309 and ER308Si side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.