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Stainless Steel Discaloy-HR vs Discaloy-STA

Stainless Steel · Discaloy temper comparison

Discaloy-HR and Discaloy-STA are two conditions of the same stainless steel grade, Discaloy: HR (hot rolled) versus STA (solution treated and aged). The chemistry is identical, so every difference below comes from the condition. Discaloy-STA is the stronger of the two: yield strength 730 MPa (106 ksi) against 450 MPa (65.3 ksi) for Discaloy-HR, about 62% more; tensile strength follows at 1,000 MPa (145 ksi) vs 800 MPa (116 ksi). In exchange, Discaloy-HR is the more ductile: elongation 30% versus 20% for Discaloy-STA, and Discaloy-STA is harder (290 HB vs 230 HB). On the shop floor, Discaloy-HR machines more easily (30 vs 18 out of 100) and Discaloy-HR welds better (good vs fair).

Discaloy-HRChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Discaloy-STAChoose it when strength drives the design.

Discaloy-HR vs Discaloy-STA: properties

Discaloy-HRDiscaloy-STA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

800 MPa116 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

450 MPa65.3 ksi
730 MPa106 ksi

Elongation at Break

30%
20%

Reduction in Area

45%
30%

Shear Strength

520 MPa75.4 ksi
640 MPa92.8 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
380 MPa55.1 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
35 J25.8 ft·lbf

Hardness, Brinell

230 HB
290 HB

Hardness, Rockwell C

20 HRC
30 HRC

Hardness, Vickers

240 HV
305 HV

Same in both: Elastic (Young's) Modulus 196 GPa28.4 Msi · Shear Modulus 76 GPa11 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 7.97 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,380°C2,516 °F · Liquidus Temperature 1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13.5 W/m·K7.8 BTU/hr·ft·°F
14 W/m·K8.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

600°C1,112 °F
650°C1,202 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 15.5 µm/m·K8.6 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.9 % IACS · Electrical Resistivity 9.1×10⁻⁷ Ω·m35.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
14%

Weldability

55 / 100
35 / 100

Formability (cold)

45 / 100
25 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 45 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 80 MJ/kg34,394 BTU/lb · Embodied Carbon (primary production) 5.5 kg CO₂/kg · Embodied Water 190 L/kg22.8 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleDiscaloy

Discaloy-HR vs Discaloy-STA — frequently asked

Is Discaloy-STA stronger than Discaloy-HR?

Yes. Discaloy-STA has a typical yield strength of 730 MPa (106 ksi) against 450 MPa (65.3 ksi) for Discaloy-HR — about 62% more. Tensile strength is 1,000 MPa (145 ksi) vs 800 MPa (116 ksi).

Which condition does FabDigit quote by default, HR or STA?

STA is the default Discaloy condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Discaloy-HR or Discaloy-STA?

Discaloy-HR, by a small margin. Both rate poor for machinability — 30/100 against 18/100 for Discaloy-STA; for welding the order is Discaloy-HR first (good, 55/100) then Discaloy-STA (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Discaloy-HR and Discaloy-STA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.