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Stainless Steel 409 vs X2CrTi21

Stainless Steel · grade comparison

Stainless Steel 409 and X2CrTi21 are both stainless steel grades. X2CrTi21 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 250 MPa (36.3 ksi) for 409, about 20% more; tensile strength follows at 480 MPa (69.6 ksi) vs 450 MPa (65.3 ksi). X2CrTi21 is harder — 170 HB against 150 HB for 409 — which matters for wear surfaces and threads. X2CrTi21 is stiffer (220 GPa vs 200 GPa) and X2CrTi21 runs hotter in service (950°C vs 675°C continuous). On the shop floor, X2CrTi21 sits in a lower cost tier (standard, $$) than 409 (premium, $$$).

X2CrTi21Choose it when strength drives the design, or when surface hardness matters.

409 vs X2CrTi21: properties

409X2CrTi21

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
220 GPa31.9 Msi

Shear Modulus

77 GPa11.2 Msi
85 GPa12.3 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

450 MPa65.3 ksi
480 MPa69.6 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
300 MPa43.5 ksi

Elongation at Break

30%
28%

Reduction in Area

65%
60%

Compressive Strength

250 MPa36.3 ksi
—

Shear Strength

280 MPa40.6 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
240 MPa34.8 ksi

Hardness, Brinell

150 HB
170 HB

Hardness, Rockwell B

80 HRB
85 HRB

Hardness, Vickers

155 HV
175 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Charpy V-Notch Impact (RT) 40 J29.5 ft·lbf

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,482°C2,700 °F
1,450°C2,642 °F

Liquidus Temperature

1,532°C2,790 °F
1,510°C2,750 °F

Same in both: Density 7.7 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
23 W/m·K13.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
10.4 µm/m·K5.8 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

675°C1,247 °F
950°C1,742 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.9 % IACS · Electrical Resistivity 6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.15 V

Corrosion Resistance

40 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
55%

Weldability

80 / 100
78 / 100

Formability (cold)

78 / 100
74 / 100

Brazeability / Solderability

60 / 100
65 / 100

Polishability

55 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

90 L/kg10.8 gal/lb
110 L/kg13.2 gal/lb

Typical Recycled Content

65%
70%

Same in both: Embodied Energy (primary production) 40 MJ/kg17,197 BTU/lb · Embodied Carbon (primary production) 2.9 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

26 MN·m/kg
28.6 MN·m/kg

Modulus of Resilience

156 kJ/m³
205 kJ/m³

Thermal Diffusivity

7 mm²/s
6.5 mm²/s

Same in both: Thermal Shock Resistance Index 5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleX2CrTi21409

Manufacturing and finishing

Capability409X2CrTi21
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

409 vs X2CrTi21 — frequently asked

Is X2CrTi21 stronger than 409?

Yes. X2CrTi21 has a typical yield strength of 300 MPa (43.5 ksi) against 250 MPa (36.3 ksi) for 409 — about 20% more. Tensile strength is 480 MPa (69.6 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, 409 or X2CrTi21?

X2CrTi21 is the lower-cost material: it sits in the standard tier ($$) while 409 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 409 or X2CrTi21?

409. Its machinability rates good (55/100) against fair (50/100) for X2CrTi21.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 409 and X2CrTi21 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.