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Stainless Steel 409 vs S44626

Stainless Steel · grade comparison

Stainless Steel 409 and S44626 are both stainless steel grades. S44626 is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 250 MPa (36.3 ksi) for 409, about 52% more; tensile strength follows at 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi). In exchange, 409 is the more ductile: elongation 30% versus 27% for S44626, and S44626 is harder (170 HB vs 150 HB). 409 runs hotter in service (675°C vs 300°C continuous) and 409 conducts heat better (24.9 W/m·K vs 20.9 W/m·K). On the shop floor, 409 welds better (very good vs good).

409Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S44626Choose it when strength drives the design.

409 vs S44626: properties

409S44626

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

450 MPa65.3 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
380 MPa55.1 ksi

Elongation at Break

30%
27%

Reduction in Area

65%
60%

Compressive Strength

250 MPa36.3 ksi
380 MPa55.1 ksi

Shear Strength

280 MPa40.6 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

150 HB
170 HB

Hardness, Rockwell B

80 HRB
85 HRB

Hardness, Vickers

155 HV
180 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Density

7.7 g/cm³0.28 lb/in³
7.65 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,482°C2,700 °F
1,425°C2,597 °F

Liquidus Temperature

1,532°C2,790 °F
1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
20.9 W/m·K12.1 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
420 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
9.9 µm/m·K5.5 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

675°C1,247 °F
300°C572 °F

Same in both: Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.9 % IACS · Electrical Resistivity 6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.12 V

Corrosion Resistance

40 / 100
75 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

65%
55%

Weldability

80 / 100
60 / 100

Formability (cold)

78 / 100
65 / 100

Polishability

55 / 100
70 / 100

Same in both: Machinability 55 / 100 · Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

40 MJ/kg17,197 BTU/lb
45 MJ/kg19,347 BTU/lb

Embodied Carbon (primary production)

2.9 kg CO₂/kg
3.3 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
130 L/kg15.6 gal/lb

Typical Recycled Content

65%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
68 kN·m/kg

Specific Stiffness (E / density)

26 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

156 kJ/m³
361 kJ/m³

Thermal Diffusivity

7 mm²/s
6.5 mm²/s

Same in both: Thermal Shock Resistance Index 5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleS44626409

Manufacturing and finishing

Capability409S44626
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

409 vs S44626 — frequently asked

Is S44626 stronger than 409?

Yes. S44626 has a typical yield strength of 380 MPa (55.1 ksi) against 250 MPa (36.3 ksi) for 409 — about 52% more. Tensile strength is 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, 409 or S44626?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 409 or S44626?

409. Its weldability rates very good (80/100) against good (60/100) for S44626.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 409 and S44626 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.