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Stainless Steel 409 vs S44330

Stainless Steel · grade comparison

Stainless Steel 409 and S44330 are both stainless steel grades. S44330 is the stronger of the two: yield strength 310 MPa (45 ksi) against 250 MPa (36.3 ksi) for 409, about 24% more; tensile strength follows at 480 MPa (69.6 ksi) vs 450 MPa (65.3 ksi). S44330 is harder — 160 HB against 150 HB for 409 — which matters for wear surfaces and threads. S44330 runs hotter in service (870°C vs 675°C continuous). On the shop floor, S44330 sits in a lower cost tier (standard, $$) than 409 (premium, $$$).

S44330Choose it when strength drives the design, or when surface hardness matters.

409 vs S44330: properties

409S44330

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

77 GPa11.2 Msi
78 GPa11.3 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

450 MPa65.3 ksi
480 MPa69.6 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
310 MPa45 ksi

Reduction in Area

65%
60%

Compressive Strength

250 MPa36.3 ksi
315 MPa45.7 ksi

Shear Strength

280 MPa40.6 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
250 MPa36.3 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

150 HB
160 HB

Hardness, Vickers

155 HV
168 HV

Fracture Toughness (K_IC)

—
65 MPa·√m59.2 ksi·√in

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi · Elongation at Break 30% · Hardness, Rockwell B 80 HRB

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,482°C2,700 °F
1,425°C2,597 °F

Liquidus Temperature

1,532°C2,790 °F
1,505°C2,741 °F

Same in both: Density 7.7 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
24 W/m·K13.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
10.4 µm/m·K5.8 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

675°C1,247 °F
870°C1,598 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.9 % IACS · Electrical Resistivity 6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.15 V

Corrosion Resistance

40 / 100
52 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

65%
55%

Weldability

80 / 100
78 / 100

Formability (cold)

78 / 100
72 / 100

Brazeability / Solderability

60 / 100
65 / 100

Polishability

55 / 100
62 / 100

Same in both: Machinability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

40 MJ/kg17,197 BTU/lb
50 MJ/kg21,496 BTU/lb

Embodied Carbon (primary production)

2.9 kg CO₂/kg
3.8 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
180 L/kg21.6 gal/lb

Same in both: Typical Recycled Content 65%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
62 kN·m/kg

Modulus of Resilience

156 kJ/m³
240 kJ/m³

Thermal Diffusivity

7 mm²/s
6.8 mm²/s

Thermal Shock Resistance Index

5
6

Same in both: Specific Stiffness (E / density) 26 MN·m/kg

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleS44330409

Manufacturing and finishing

Capability409S44330
CNC machiningYes—
Sheet metalYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

409 vs S44330 — frequently asked

Is S44330 stronger than 409?

Yes. S44330 has a typical yield strength of 310 MPa (45 ksi) against 250 MPa (36.3 ksi) for 409 — about 24% more. Tensile strength is 480 MPa (69.6 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, 409 or S44330?

S44330 is the lower-cost material: it sits in the standard tier ($$) while 409 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose 409 over S44330?

Pick S44330 when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 409 and S44330 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.