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Stainless Steel 2205 vs S39277

Stainless Steel · grade comparison

Stainless Steel 2205 and S39277 are both stainless steel grades. S39277 is the stronger of the two: yield strength 640 MPa (92.8 ksi) against 540 MPa (78.3 ksi) for 2205, about 19% more; tensile strength follows at 880 MPa (128 ksi) vs 790 MPa (115 ksi). S39277 is harder — 280 HB against 255 HB for 2205 — which matters for wear surfaces and threads. On the shop floor, 2205 welds better (very good vs good), 2205 forms better (good vs fair), and S39277 sits in a lower cost tier (high, $$$$) than 2205 (specialty, $$$$$).

2205Choose it when it will be welded.

S39277Choose it when strength drives the design, or when surface hardness matters.

2205 vs S39277: properties

2205S39277

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

790 MPa115 ksi
880 MPa128 ksi

Yield Strength (0.2% offset)

540 MPa78.3 ksi
640 MPa92.8 ksi

Reduction in Area

60%
65%

Compressive Strength

540 MPa78.3 ksi
650 MPa94.3 ksi

Shear Strength

480 MPa69.6 ksi
540 MPa78.3 ksi

Fatigue Strength (Endurance Limit)

390 MPa56.6 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

120 MPa·√m109 ksi·√in
150 MPa·√m137 ksi·√in

Charpy V-Notch Impact (RT)

220 J162 ft·lbf
200 J148 ft·lbf

Hardness, Brinell

255 HB
280 HB

Hardness, Rockwell B

100 HRB
—

Hardness, Rockwell C

26 HRC
28 HRC

Hardness, Vickers

265 HV
290 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Elongation at Break 30%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,385°C2,525 °F
1,350°C2,462 °F

Liquidus Temperature

1,445°C2,633 °F
1,440°C2,624 °F

Same in both: Density 7.8 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16 W/m·K9.2 BTU/hr·ft·°F
15 W/m·K8.7 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

300°C572 °F
280°C536 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 13 µm/m·K7.2 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
2 % IACS

Electrical Resistivity

8×10⁻⁷ Ω·m31.5 µΩ·in
8.5×10⁻⁷ Ω·m33.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.12 V

Corrosion Resistance

80 / 100
88 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

32 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
20%

Weldability

78 / 100
55 / 100

Formability (cold)

55 / 100
40 / 100

Brazeability / Solderability

40 / 100
35 / 100

Polishability

75 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

4.6 kg CO₂/kg
5.2 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

65%
55%

Same in both: Embodied Energy (primary production) 62 MJ/kg26,655 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

101 kN·m/kg
113 kN·m/kg

Modulus of Resilience

729 kJ/m³
1,024 kJ/m³

Thermal Diffusivity

4.4 mm²/s
4 mm²/s

Same in both: Specific Stiffness (E / density) 25.6 MN·m/kg · Thermal Shock Resistance Index 5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale2205S39277

Manufacturing and finishing

Capability2205S39277
CNC machiningYes—
Sheet metalYes—
Default conditionSolution Annealed—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall1 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

2205 vs S39277 — frequently asked

Is S39277 stronger than 2205?

Yes. S39277 has a typical yield strength of 640 MPa (92.8 ksi) against 540 MPa (78.3 ksi) for 2205 — about 19% more. Tensile strength is 880 MPa (128 ksi) vs 790 MPa (115 ksi).

Which is cheaper, 2205 or S39277?

S39277 is the lower-cost material: it sits in the high tier ($$$$) while 2205 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 2205 or S39277?

2205, by a small margin. Both rate poor for machinability — 32/100 against 25/100 for S39277; for welding the order is 2205 first (very good, 78/100) then S39277 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2205 and S39277 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.