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Stainless Steel 2205 vs S32900

Stainless Steel · grade comparison

Stainless Steel 2205 and S32900 are both stainless steel grades. 2205 is the stronger of the two: tensile strength 790 MPa (115 ksi) against 720 MPa (104 ksi) for S32900, about 10% more. 2205 is the more ductile: elongation 30% versus 27% for S32900, and 2205 is harder (255 HB vs 240 HB). On the shop floor, 2205 welds better (very good vs good) and S32900 sits in a lower cost tier (premium, $$$) than 2205 (specialty, $$$$$).

2205Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

S32900Choose it when cost is the deciding factor.

2205 vs S32900: properties

2205S32900

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

790 MPa115 ksi
720 MPa104 ksi

Elongation at Break

30%
27%

Reduction in Area

60%
55%

Shear Strength

480 MPa69.6 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

390 MPa56.6 ksi
370 MPa53.7 ksi

Charpy V-Notch Impact (RT)

220 J162 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

255 HB
240 HB

Hardness, Rockwell C

26 HRC
23 HRC

Hardness, Vickers

265 HV
250 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Yield Strength (0.2% offset) 540 MPa78.3 ksi · Compressive Strength 540 MPa78.3 ksi · Fracture Toughness (K_IC) 120 MPa·√m109 ksi·√in · Hardness, Rockwell B 100 HRB

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,385°C2,525 °F
1,400°C2,552 °F

Liquidus Temperature

1,445°C2,633 °F
1,450°C2,642 °F

Same in both: Density 7.8 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13 µm/m·K7.2 µin/in·°F
11 µm/m·K6.1 µin/in·°F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Thermal Conductivity 16 W/m·K9.2 BTU/hr·ft·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 300°C572 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.2 % IACS · Electrical Resistivity 8×10⁻⁷ Ω·m31.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
78 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

32 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
35%

Weldability

78 / 100
55 / 100

Formability (cold)

55 / 100
45 / 100

Brazeability / Solderability

40 / 100
35 / 100

Polishability

75 / 100
70 / 100

Castability

—
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

62 MJ/kg26,655 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

4.6 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
240 L/kg28.8 gal/lb

Typical Recycled Content

65%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

101 kN·m/kg
92 kN·m/kg

Thermal Diffusivity

4.4 mm²/s
4.5 mm²/s

Same in both: Specific Stiffness (E / density) 25.6 MN·m/kg · Modulus of Resilience 729 kJ/m³ · Thermal Shock Resistance Index 5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale2205S32900

Manufacturing and finishing

Capability2205S32900
CNC machiningYes—
Sheet metalYes—
Default conditionSolution Annealed—
Relative cost$$$$$ Specialty$$$ Premium
Min. machined wall1 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

2205 vs S32900 — frequently asked

Is 2205 stronger than S32900?

Yes. 2205 has a typical tensile strength of 790 MPa (115 ksi) against 720 MPa (104 ksi) for S32900 — about 10% more.

Which is cheaper, 2205 or S32900?

S32900 is the lower-cost material: it sits in the premium tier ($$$) while 2205 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 2205 or S32900?

2205. Its weldability rates very good (78/100) against good (55/100) for S32900.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2205 and S32900 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.