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Stainless Steel 202-1/4 Hard vs 202 Full Hard

Stainless Steel · 202 temper comparison

202-1/4 Hard and 202 Full Hard are two conditions of the same stainless steel grade, 202: 1/4 Hard (quarter hard) versus Full Hard. The chemistry is identical, so every difference below comes from the condition. 202 Full Hard is the stronger of the two: yield strength 1,000 MPa (145 ksi) against 550 MPa (79.8 ksi) for 202-1/4 Hard, about 82% more; tensile strength follows at 1,310 MPa (190 ksi) vs 900 MPa (131 ksi). In exchange, 202-1/4 Hard is the more ductile: elongation 25% versus 8% for 202 Full Hard, and 202 Full Hard is harder (370 HB vs 250 HB). 202-1/4 Hard runs hotter in service (350°C vs 300°C continuous). On the shop floor, 202-1/4 Hard machines more easily (fair vs poor) and 202-1/4 Hard welds better (good vs fair).

202-1/4 HardChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

202 Full HardChoose it when strength drives the design.

202-1/4 Hard vs 202 Full Hard: properties

202-1/4 Hard202 Full Hard

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

900 MPa131 ksi
1,310 MPa190 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
1,000 MPa145 ksi

Elongation at Break

25%
8%

Reduction in Area

45%
20%

Compressive Strength

550 MPa79.8 ksi
1,000 MPa145 ksi

Shear Strength

560 MPa81.2 ksi
780 MPa113 ksi

Fatigue Strength (Endurance Limit)

340 MPa49.3 ksi
480 MPa69.6 ksi

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

250 HB
370 HB

Hardness, Rockwell B

100 HRB
90 HRB

Hardness, Vickers

265 HV
392 HV

Same in both: Elastic (Young's) Modulus 197 GPa28.6 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 152 GPa22 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

350°C662 °F
300°C572 °F

Same in both: Thermal Conductivity 16.2 W/m·K9.4 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.5 µm/m·K9.7 µin/in·°F · Latent Heat of Fusion 285 J/g123 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.5 % IACS · Electrical Resistivity 6.9×10⁻⁷ Ω·m27.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

54 / 100
50 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
30%

Weldability

60 / 100
45 / 100

Formability (cold)

55 / 100
20 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 60 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 45 MJ/kg19,347 BTU/lb · Embodied Carbon (primary production) 3.4 kg CO₂/kg · Embodied Water 80 L/kg9.6 gal/lb · Typical Recycled Content 65%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale202

202-1/4 Hard vs 202 Full Hard — frequently asked

Is 202 Full Hard stronger than 202-1/4 Hard?

Yes. 202 Full Hard has a typical yield strength of 1,000 MPa (145 ksi) against 550 MPa (79.8 ksi) for 202-1/4 Hard — about 82% more. Tensile strength is 1,310 MPa (190 ksi) vs 900 MPa (131 ksi).

Which condition does FabDigit quote by default, 1/4 Hard or Full Hard?

Annealed is the default 202 condition in the FabDigit quote flow (neither 1/4 Hard nor Full Hard). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 202-1/4 Hard or 202 Full Hard?

202-1/4 Hard. Its machinability rates fair (40/100) against poor (30/100) for 202 Full Hard; for welding the order is 202-1/4 Hard first (good, 60/100) then 202 Full Hard (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 202-1/4 Hard and 202 Full Hard side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.