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Stainless Steel 202-1/2 Hard vs 202-1/4 Hard

Stainless Steel · 202 temper comparison

202-1/2 Hard and 202-1/4 Hard are two conditions of the same stainless steel grade, 202: 1/2 Hard (half hard) versus 1/4 Hard (quarter hard). The chemistry is identical, so every difference below comes from the condition. 202-1/2 Hard is the stronger of the two: yield strength 790 MPa (115 ksi) against 550 MPa (79.8 ksi) for 202-1/4 Hard, about 44% more; tensile strength follows at 1,070 MPa (155 ksi) vs 900 MPa (131 ksi). In exchange, 202-1/4 Hard is the more ductile: elongation 25% versus 15% for 202-1/2 Hard, and 202-1/2 Hard is harder (300 HB vs 250 HB). 202-1/4 Hard runs hotter in service (350°C vs 300°C continuous).

202-1/2 HardChoose it when strength drives the design.

202-1/4 HardChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

202-1/2 Hard vs 202-1/4 Hard: properties

202-1/2 Hard202-1/4 Hard

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,070 MPa155 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

790 MPa115 ksi
550 MPa79.8 ksi

Elongation at Break

15%
25%

Reduction in Area

35%
45%

Compressive Strength

790 MPa115 ksi
550 MPa79.8 ksi

Shear Strength

650 MPa94.3 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
340 MPa49.3 ksi

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

300 HB
250 HB

Hardness, Rockwell B

102 HRB
100 HRB

Hardness, Vickers

315 HV
265 HV

Same in both: Elastic (Young's) Modulus 197 GPa28.6 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 152 GPa22 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

300°C572 °F
350°C662 °F

Same in both: Thermal Conductivity 16.2 W/m·K9.4 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.5 µm/m·K9.7 µin/in·°F · Latent Heat of Fusion 285 J/g123 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 2.5 % IACS · Electrical Resistivity 6.9×10⁻⁷ Ω·m27.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

52 / 100
54 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

36 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

35%
40%

Weldability

55 / 100
60 / 100

Formability (cold)

40 / 100
55 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 60 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 45 MJ/kg19,347 BTU/lb · Embodied Carbon (primary production) 3.4 kg CO₂/kg · Embodied Water 80 L/kg9.6 gal/lb · Typical Recycled Content 65%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale202

202-1/2 Hard vs 202-1/4 Hard — frequently asked

Is 202-1/2 Hard stronger than 202-1/4 Hard?

Yes. 202-1/2 Hard has a typical yield strength of 790 MPa (115 ksi) against 550 MPa (79.8 ksi) for 202-1/4 Hard — about 44% more. Tensile strength is 1,070 MPa (155 ksi) vs 900 MPa (131 ksi).

Which condition does FabDigit quote by default, 1/2 Hard or 1/4 Hard?

Annealed is the default 202 condition in the FabDigit quote flow (neither 1/2 Hard nor 1/4 Hard). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, 202-1/2 Hard or 202-1/4 Hard?

202-1/4 Hard. Its weldability rates good (60/100) against good (55/100) for 202-1/2 Hard.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 202-1/2 Hard and 202-1/4 Hard side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.