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Stainless Steel 15Cr25Ti vs 409

Stainless Steel · grade comparison

Stainless Steel 15Cr25Ti and 409 are both stainless steel grades. 15Cr25Ti is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 250 MPa (36.3 ksi) for 409, about 20% more; tensile strength follows at 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi). In exchange, 409 is the more ductile: elongation 30% versus 22% for 15Cr25Ti, and 15Cr25Ti is harder (180 HB vs 150 HB). 15Cr25Ti runs hotter in service (1,050°C vs 675°C continuous) and 409 conducts heat better (24.9 W/m·K vs 21 W/m·K). On the shop floor, 409 machines more easily (good vs fair) and 409 welds better (very good vs fair).

15Cr25TiChoose it when strength drives the design, or when the part sees heat.

409Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

15Cr25Ti vs 409: properties

15Cr25Ti409

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

78 GPa11.3 Msi
77 GPa11.2 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

520 MPa75.4 ksi
450 MPa65.3 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
250 MPa36.3 ksi

Elongation at Break

22%
30%

Reduction in Area

45%
65%

Shear Strength

340 MPa49.3 ksi
280 MPa40.6 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
—

Charpy V-Notch Impact (RT)

15 J11.1 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

180 HB
150 HB

Hardness, Rockwell B

88 HRB
80 HRB

Hardness, Vickers

190 HV
155 HV

Compressive Strength

—
250 MPa36.3 ksi

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Density

7.6 g/cm³0.27 lb/in³
7.7 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,482°C2,700 °F

Liquidus Temperature

1,510°C2,750 °F
1,532°C2,790 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

21 W/m·K12.1 BTU/hr·ft·°F
24.9 W/m·K14.4 BTU/hr·ft·°F

Specific Heat Capacity

500 J/kg·K0.12 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.4 µm/m·K5.8 µin/in·°F
11.7 µm/m·K6.5 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

1,050°C1,922 °F
675°C1,247 °F

Same in both: Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.6 % IACS
2.9 % IACS

Electrical Resistivity

6.7×10⁻⁷ Ω·m26.4 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.2 V
-0.35 V

Corrosion Resistance

62 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
65%

Weldability

40 / 100
80 / 100

Formability (cold)

45 / 100
78 / 100

Brazeability / Solderability

55 / 100
60 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
40 MJ/kg17,197 BTU/lb

Embodied Carbon (primary production)

4.6 kg CO₂/kg
2.9 kg CO₂/kg

Embodied Water

190 L/kg22.8 gal/lb
90 L/kg10.8 gal/lb

Typical Recycled Content

60%
65%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

68 kN·m/kg
58 kN·m/kg

Specific Stiffness (E / density)

26.3 MN·m/kg
26 MN·m/kg

Modulus of Resilience

225 kJ/m³
156 kJ/m³

Thermal Diffusivity

5.5 mm²/s
7 mm²/s

Same in both: Thermal Shock Resistance Index 5

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale15Cr25Ti409

Manufacturing and finishing

Capability15Cr25Ti409
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$$$ Premium$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
Electropolishing—Yes
HVOF Coating—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Passivation (Stainless Steel)—Yes

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

15Cr25Ti vs 409 — frequently asked

Is 15Cr25Ti stronger than 409?

Yes. 15Cr25Ti has a typical yield strength of 300 MPa (43.5 ksi) against 250 MPa (36.3 ksi) for 409 — about 20% more. Tensile strength is 520 MPa (75.4 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, 15Cr25Ti or 409?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 15Cr25Ti or 409?

409. Its machinability rates good (55/100) against fair (45/100) for 15Cr25Ti; for welding the order is 409 first (very good, 80/100) then 15Cr25Ti (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 15Cr25Ti and 409 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.