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Solder & Low-Melting Alloy Sn63Pb37Sb vs Sn89Zn8Bi3

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Sn63Pb37Sb and Sn89Zn8Bi3 are both solder & low-melting alloy grades. Sn89Zn8Bi3 is the stronger of the two: yield strength 45 MPa (6.53 ksi) against 38 MPa (5.51 ksi) for Sn63Pb37Sb, about 18% more; tensile strength follows at 65 MPa (9.43 ksi) vs 58 MPa (8.41 ksi). Sn89Zn8Bi3 is the more ductile: elongation 40% versus 32% for Sn63Pb37Sb, and Sn89Zn8Bi3 is harder (22 HB vs 16 HB). Sn89Zn8Bi3 is lighter (7.35 g/cm³ vs 8.4 g/cm³ for Sn63Pb37Sb) and Sn89Zn8Bi3 is stiffer (45 GPa vs 32 GPa). On the shop floor, Sn89Zn8Bi3 machines more easily (fair vs poor).

Sn89Zn8Bi3Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Sn63Pb37Sb vs Sn89Zn8Bi3: properties

Sn63Pb37SbSn89Zn8Bi3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

32 GPa4.6 Msi
45 GPa6.5 Msi

Shear Modulus

12.5 GPa1.8 Msi
17 GPa2.5 Msi

Bulk Modulus

50 GPa7.3 Msi
—

Poisson's Ratio

0.4
0.36

Tensile Strength (Ultimate)

58 MPa8.4 ksi
65 MPa9.4 ksi

Yield Strength (0.2% offset)

38 MPa5.5 ksi
45 MPa6.5 ksi

Elongation at Break

32%
40%

Shear Strength

38 MPa5.5 ksi
35 MPa5.1 ksi

Fatigue Strength (Endurance Limit)

15 MPa2.2 ksi
—

Hardness, Brinell

16 HB
22 HB

Hardness, Vickers

—
23 HV

Physical

Density and transition temperatures.

Density

8.4 g/cm³0.3 lb/in³
7.35 g/cm³0.27 lb/in³

Melting Point (Solidus)

183°C361 °F
189°C372 °F

Liquidus Temperature

185°C365 °F
197°C387 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

50 W/m·K28.9 BTU/hr·ft·°F
58 W/m·K33.5 BTU/hr·ft·°F

Specific Heat Capacity

170 J/kg·K0.04 BTU/lb·°F
230 J/kg·K0.05 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

24.5 µm/m·K13.6 µin/in·°F
25 µm/m·K13.9 µin/in·°F

Latent Heat of Fusion

42 J/g18.1 BTU/lb
60 J/g25.8 BTU/lb

Same in both: Max Service Temperature (continuous) 100°C212 °F · Min Service Temperature -55°C-67 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
12 % IACS

Same in both: Electrical Resistivity 1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.5 V
-0.75 V

Corrosion Resistance

40 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
35 / 100

Weldability

20 / 100
—

Castability

95 / 100
80 / 100

Brazeability / Solderability

100 / 100
80 / 100

Polishability

25 / 100
30 / 100

Same in both: Formability (cold) 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

210 MJ/kg90,284 BTU/lb
280 MJ/kg120,378 BTU/lb

Embodied Carbon (primary production)

11 kg CO₂/kg
17 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
1,500 L/kg180 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

7 kN·m/kg
9 kN·m/kg

Specific Stiffness (E / density)

3.8 MN·m/kg
6.1 MN·m/kg

Thermal Diffusivity

35 mm²/s
34.3 mm²/s

Thermal Shock Resistance Index

4
3

Same in both: Modulus of Resilience 23 kJ/m³

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleSn63Pb37SbSn89Zn8Bi3

Manufacturing and finishing

CapabilitySn63Pb37SbSn89Zn8Bi3
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sn63Pb37Sb vs Sn89Zn8Bi3 — frequently asked

Is Sn89Zn8Bi3 stronger than Sn63Pb37Sb?

Yes. Sn89Zn8Bi3 has a typical yield strength of 45 MPa (6.53 ksi) against 38 MPa (5.51 ksi) for Sn63Pb37Sb — about 18% more. Tensile strength is 65 MPa (9.43 ksi) vs 58 MPa (8.41 ksi).

Which is cheaper, Sn63Pb37Sb or Sn89Zn8Bi3?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Sn63Pb37Sb or Sn89Zn8Bi3?

Sn89Zn8Bi3. Its machinability rates fair (35/100) against poor (20/100) for Sn63Pb37Sb.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sn63Pb37Sb and Sn89Zn8Bi3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.