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Solder & Low-Melting Alloy Sn50Pb50 vs Sn63Pb37Sb

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Sn50Pb50 and Sn63Pb37Sb are both solder & low-melting alloy grades. Sn63Pb37Sb is the stronger of the two: yield strength 38 MPa (5.51 ksi) against 30 MPa (4.35 ksi) for Sn50Pb50, about 27% more; tensile strength follows at 58 MPa (8.41 ksi) vs 42 MPa (6.09 ksi). In exchange, Sn50Pb50 is the more ductile: elongation 45% versus 32% for Sn63Pb37Sb, and Sn63Pb37Sb is harder (16 HB vs 14 HB). Sn63Pb37Sb is lighter (8.4 g/cm³ vs 8.87 g/cm³ for Sn50Pb50) and Sn63Pb37Sb is stiffer (32 GPa vs 27 GPa).

Sn50Pb50Choose it when the part is bent, formed or impact-loaded.

Sn63Pb37SbChoose it when strength drives the design, or when weight is the constraint.

Sn50Pb50 vs Sn63Pb37Sb: properties

Sn50Pb50Sn63Pb37Sb

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

27 GPa3.9 Msi
32 GPa4.6 Msi

Shear Modulus

9.6 GPa1.4 Msi
12.5 GPa1.8 Msi

Bulk Modulus

45 GPa6.5 Msi
50 GPa7.3 Msi

Tensile Strength (Ultimate)

42 MPa6.1 ksi
58 MPa8.4 ksi

Yield Strength (0.2% offset)

30 MPa4.4 ksi
38 MPa5.5 ksi

Elongation at Break

45%
32%

Compressive Strength

45 MPa6.5 ksi
—

Shear Strength

35 MPa5.1 ksi
38 MPa5.5 ksi

Fatigue Strength (Endurance Limit)

14 MPa2 ksi
15 MPa2.2 ksi

Hardness, Brinell

14 HB
16 HB

Hardness, Vickers

13 HV
—

Same in both: Poisson's Ratio 0.4

Physical

Density and transition temperatures.

Density

8.87 g/cm³0.32 lb/in³
8.4 g/cm³0.3 lb/in³

Liquidus Temperature

216°C421 °F
185°C365 °F

Same in both: Melting Point (Solidus) 183°C361 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

47 W/m·K27.2 BTU/hr·ft·°F
50 W/m·K28.9 BTU/hr·ft·°F

Specific Heat Capacity

176 J/kg·K0.04 BTU/lb·°F
170 J/kg·K0.04 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.4 µm/m·K13 µin/in·°F
24.5 µm/m·K13.6 µin/in·°F

Latent Heat of Fusion

43 J/g18.5 BTU/lb
42 J/g18.1 BTU/lb

Min Service Temperature

-60°C-76 °F
-55°C-67 °F

Same in both: Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.9 % IACS
11.5 % IACS

Electrical Resistivity

1.58×10⁻⁷ Ω·m6.22 µΩ·in
1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.52 V
-0.5 V

Corrosion Resistance

45 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
20 / 100

Castability

92 / 100
95 / 100

Brazeability / Solderability

97 / 100
100 / 100

Polishability

30 / 100
25 / 100

Same in both: Weldability 20 / 100 · Formability (cold) 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

170 MJ/kg73,087 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Carbon (primary production)

9.5 kg CO₂/kg
11 kg CO₂/kg

Typical Recycled Content

40%
30%

Same in both: Embodied Water 320 L/kg38.3 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

5 kN·m/kg
7 kN·m/kg

Specific Stiffness (E / density)

3 MN·m/kg
3.8 MN·m/kg

Modulus of Resilience

17 kJ/m³
23 kJ/m³

Thermal Diffusivity

30.1 mm²/s
35 mm²/s

Thermal Shock Resistance Index

3
4

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleSn63Pb37SbSn50Pb50

Manufacturing and finishing

CapabilitySn50Pb50Sn63Pb37Sb
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sn50Pb50 vs Sn63Pb37Sb — frequently asked

Is Sn63Pb37Sb stronger than Sn50Pb50?

Yes. Sn63Pb37Sb has a typical yield strength of 38 MPa (5.51 ksi) against 30 MPa (4.35 ksi) for Sn50Pb50 — about 27% more. Tensile strength is 58 MPa (8.41 ksi) vs 42 MPa (6.09 ksi).

Which is cheaper, Sn50Pb50 or Sn63Pb37Sb?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Sn50Pb50 or Sn63Pb37Sb?

Sn50Pb50, by a small margin. Both rate poor for machinability — 25/100 against 20/100 for Sn63Pb37Sb.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sn50Pb50 and Sn63Pb37Sb side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.