Solder & Low-Melting Alloy Pb60Sn40 vs Pb95Sn5
Solder & Low-Melting Alloy · grade comparison
Solder & Low-Melting Alloy Pb60Sn40 and Pb95Sn5 are both solder & low-melting alloy grades. Pb60Sn40 is the stronger of the two: yield strength 24 MPa (3.48 ksi) against 13 MPa (1.89 ksi) for Pb95Sn5, about 85% more; tensile strength follows at 38 MPa (5.51 ksi) vs 24 MPa (3.48 ksi). In exchange, Pb95Sn5 is the more ductile: elongation 45% versus 40% for Pb60Sn40, and Pb60Sn40 is harder (12 HB vs 10 HB). Pb60Sn40 is lighter (9.29 g/cm³ vs 11.03 g/cm³ for Pb95Sn5) and Pb60Sn40 is stiffer (24 GPa vs 18 GPa).
Pb60Sn40Choose it when strength drives the design, or when weight is the constraint.
Pb95Sn5Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
Pb60Sn40 vs Pb95Sn5: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all solder & low-melting alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all solder & low-melting alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Compressive Strength
Hardness, Vickers
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Min Service Temperature -55°C-67 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Formability (cold)
Brazeability / Solderability
Polishability
Machinability Rating (AISI 1212 = 100 %)
Same in both: Weldability 20 / 100 · Castability 90 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | Pb60Sn40 | Pb95Sn5 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$$$ High | $$$$ High |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Pb60Sn40 vs Pb95Sn5 — frequently asked
Is Pb60Sn40 stronger than Pb95Sn5?
Yes. Pb60Sn40 has a typical yield strength of 24 MPa (3.48 ksi) against 13 MPa (1.89 ksi) for Pb95Sn5 — about 85% more. Tensile strength is 38 MPa (5.51 ksi) vs 24 MPa (3.48 ksi).
Which is cheaper, Pb60Sn40 or Pb95Sn5?
Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, Pb60Sn40 or Pb95Sn5?
Pb60Sn40, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for Pb95Sn5.
Ready to make it?
Upload a CAD file and FabDigit prices the part in Pb60Sn40 and Pb95Sn5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.