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Refractory Metal Zircaloy-2 vs Zr 704C

Refractory Metal · grade comparison

Refractory Metal Zircaloy-2 and Zr 704C are both refractory metal grades. Zircaloy-2 is the stronger of the two: yield strength 320 MPa (46.4 ksi) against 300 MPa (43.5 ksi) for Zr 704C, about 7% more; tensile strength follows at 490 MPa (71.1 ksi) vs 450 MPa (65.3 ksi). Zircaloy-2 is the more ductile: elongation 27% versus 13% for Zr 704C, and Zr 704C is harder (190 HB vs 180 HB).

Zircaloy-2Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Zircaloy-2 vs Zr 704C: properties

Zircaloy-2Zr 704C

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

97 GPa14.1 Msi
99 GPa14.4 Msi

Bulk Modulus

96 GPa13.9 Msi
97 GPa14.1 Msi

Poisson's Ratio

0.37
0.34

Tensile Strength (Ultimate)

490 MPa71.1 ksi
450 MPa65.3 ksi

Yield Strength (0.2% offset)

320 MPa46.4 ksi
300 MPa43.5 ksi

Elongation at Break

27%
13%

Reduction in Area

40%
20%

Compressive Strength

330 MPa47.9 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
50 MPa·√m45.5 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

180 HB
190 HB

Hardness, Vickers

190 HV
200 HV

Same in both: Shear Modulus 36 GPa5.2 Msi · Shear Strength 300 MPa43.5 ksi · Hardness, Rockwell B 89 HRB

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,760°C3,200 °F
1,800°C3,272 °F

Liquidus Temperature

1,850°C3,362 °F
1,845°C3,353 °F

Same in both: Density 6.56 g/cm³0.24 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

13.5 W/m·K7.8 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Latent Heat of Fusion

225 J/g96.7 BTU/lb
155 J/g66.6 BTU/lb

Min Service Temperature

-200°C-328 °F
-75°C-103 °F

Same in both: Specific Heat Capacity 285 J/kg·K0.07 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 6 µm/m·K3.3 µin/in·°F · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.3 % IACS
2.5 % IACS

Electrical Resistivity

7.4×10⁻⁷ Ω·m29.1 µΩ·in
6.8×10⁻⁷ Ω·m26.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 90 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
28%

Weldability

70 / 100
65 / 100

Formability (cold)

60 / 100
20 / 100

Castability

20 / 100
55 / 100

Brazeability / Solderability

25 / 100
20 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

1,300 MJ/kg558,900 BTU/lb
1,200 MJ/kg515,908 BTU/lb

Embodied Carbon (primary production)

85 kg CO₂/kg
75 kg CO₂/kg

Typical Recycled Content

5%
25%

Embodied Water

—
900 L/kg108 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

14.8 MN·m/kg
15.1 MN·m/kg

Modulus of Resilience

528 kJ/m³
455 kJ/m³

Thermal Diffusivity

7.2 mm²/s
7 mm²/s

Thermal Shock Resistance Index

11
10

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleZr 704CZircaloy-2

Manufacturing and finishing

CapabilityZircaloy-2Zr 704C
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Zircaloy-2 vs Zr 704C — frequently asked

Is Zircaloy-2 stronger than Zr 704C?

Yes. Zircaloy-2 has a typical yield strength of 320 MPa (46.4 ksi) against 300 MPa (43.5 ksi) for Zr 704C — about 7% more. Tensile strength is 490 MPa (71.1 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, Zircaloy-2 or Zr 704C?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Zircaloy-2 or Zr 704C?

Zircaloy-2. Its machinability rates fair (35/100) against poor (30/100) for Zr 704C; for welding the order is Zircaloy-2 first (very good, 70/100) then Zr 704C (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Zircaloy-2 and Zr 704C side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.