Precious Metal PdCu AS-CAST vs PdCu-H04
Precious Metal · PdCu temper comparison
PdCu AS-CAST and PdCu-H04 are two conditions of the same precious metal grade, PdCu: AS-CAST versus H04 (full hard). The chemistry is identical, so every difference below comes from the condition. PdCu-H04 is the stronger of the two: yield strength 800 MPa (116 ksi) against 350 MPa (50.8 ksi) for PdCu AS-CAST, about 129% more; tensile strength follows at 900 MPa (131 ksi) vs 550 MPa (79.8 ksi). In exchange, PdCu AS-CAST is the more ductile: elongation 15% versus 3% for PdCu-H04, and PdCu AS-CAST is harder (165 HB vs 130 HB). On the shop floor, PdCu-H04 machines more easily (fair vs poor).
PdCu AS-CASTChoose it when the part is bent, formed or impact-loaded.
PdCu-H04Choose it when strength drives the design, or when the part is machined in volume.
PdCu AS-CAST vs PdCu-H04: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all precious metal grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all precious metal grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Same in both: Shear Modulus 48 GPa7 Msi · Bulk Modulus 155 GPa22.5 Msi · Poisson's Ratio 0.37
Physical
Density and transition temperatures.
Same in both: Density 10.4 g/cm³0.38 lb/in³ · Melting Point (Solidus) 1,000°C1,832 °F · Liquidus Temperature 1,020°C1,868 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Same in both: Specific Heat Capacity 300 J/kg·K0.07 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14 µm/m·K7.8 µin/in·°F · Latent Heat of Fusion 176 J/g75.7 BTU/lb · Max Service Temperature (continuous) 500°C932 °F · Min Service Temperature -200°C-328 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) 0.2 V · Corrosion Resistance 85 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Same in both: Weldability 65 / 100 · Castability 70 / 100 · Brazeability / Solderability 85 / 100 · Polishability 90 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 70,000 MJ/kg3.01×10⁷ BTU/lb · Embodied Carbon (primary production) 2,500 kg CO₂/kg · Embodied Water 60,000 L/kg7,190 gal/lb · Typical Recycled Content 55%
Strength versus weight
Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
PdCu AS-CAST vs PdCu-H04 — frequently asked
Is PdCu-H04 stronger than PdCu AS-CAST?
Yes. PdCu-H04 has a typical yield strength of 800 MPa (116 ksi) against 350 MPa (50.8 ksi) for PdCu AS-CAST — about 129% more. Tensile strength is 900 MPa (131 ksi) vs 550 MPa (79.8 ksi).
Which condition does FabDigit quote by default, AS-CAST or H04?
Annealed is the default PdCu condition in the FabDigit quote flow (neither AS-CAST nor H04). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, PdCu AS-CAST or PdCu-H04?
PdCu-H04. Its machinability rates fair (45/100) against poor (30/100) for PdCu AS-CAST.
Ready to make it?
Upload a CAD file and FabDigit prices the part in PdCu AS-CAST and PdCu-H04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
