Precious Metal AuNi5 vs PdRu5
Precious Metal · grade comparison
Precious Metal AuNi5 and PdRu5 are both precious metal grades. AuNi5 is the stronger of the two: yield strength 610 MPa (88.5 ksi) against 210 MPa (30.5 ksi) for PdRu5, about 190% more; tensile strength follows at 700 MPa (102 ksi) vs 450 MPa (65.3 ksi). In exchange, PdRu5 is the more ductile: elongation 25% versus 3% for AuNi5, and AuNi5 is harder (200 HV vs 120 HV). PdRu5 is lighter (12.05 g/cm³ vs 18.3 g/cm³ for AuNi5) and PdRu5 is stiffer (135 GPa vs 105 GPa). On the shop floor, AuNi5 machines more easily (fair vs poor) and PdRu5 welds better (very good vs good).
AuNi5Choose it when strength drives the design, or when the part is machined in volume.
PdRu5Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.
AuNi5 vs PdRu5: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all precious metal grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all precious metal grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Vickers
Reduction in Area
Hardness, Brinell
Hardness, Rockwell B
Same in both: Poisson's Ratio 0.39
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | AuNi5 | PdRu5 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$$$ High | $$$$ High |
| Min. machined wall | — | — |
| Best machined surface | — | — |
AuNi5 vs PdRu5 — frequently asked
Is AuNi5 stronger than PdRu5?
Yes. AuNi5 has a typical yield strength of 610 MPa (88.5 ksi) against 210 MPa (30.5 ksi) for PdRu5 — about 190% more. Tensile strength is 700 MPa (102 ksi) vs 450 MPa (65.3 ksi).
Which is cheaper, AuNi5 or PdRu5?
Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, AuNi5 or PdRu5?
AuNi5. Its machinability rates fair (40/100) against poor (25/100) for PdRu5; for welding the order is PdRu5 first (very good, 70/100) then AuNi5 (good, 60/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in AuNi5 and PdRu5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.