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Precious Metal AuCo5 vs AuNi5

Precious Metal · grade comparison

Precious Metal AuCo5 and AuNi5 are both precious metal grades. AuCo5 is the stronger of the two: yield strength 650 MPa (94.3 ksi) against 610 MPa (88.5 ksi) for AuNi5, about 7% more; tensile strength follows at 750 MPa (109 ksi) vs 700 MPa (102 ksi). AuNi5 is stiffer (105 GPa vs 95 GPa). On the shop floor, AuCo5 welds better (very good vs good).

AuCo5Choose it when strength drives the design, or when it will be welded.

AuCo5 vs AuNi5: properties

AuCo5AuNi5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

95 GPa13.8 Msi
105 GPa15.2 Msi

Shear Modulus

35 GPa5.1 Msi
38 GPa5.5 Msi

Bulk Modulus

165 GPa23.9 Msi
175 GPa25.4 Msi

Poisson's Ratio

0.41
0.39

Tensile Strength (Ultimate)

750 MPa109 ksi
700 MPa102 ksi

Yield Strength (0.2% offset)

650 MPa94.3 ksi
610 MPa88.5 ksi

Shear Strength

430 MPa62.4 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
250 MPa36.3 ksi

Same in both: Elongation at Break 3% · Hardness, Vickers 200 HV

Physical

Density and transition temperatures.

Density

18.2 g/cm³0.66 lb/in³
18.3 g/cm³0.66 lb/in³

Melting Point (Solidus)

996°C1,825 °F
990°C1,814 °F

Liquidus Temperature

1,025°C1,877 °F
1,020°C1,868 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

65 W/m·K37.6 BTU/hr·ft·°F
60 W/m·K34.7 BTU/hr·ft·°F

Latent Heat of Fusion

70 J/g30.1 BTU/lb
68 J/g29.2 BTU/lb

Min Service Temperature

-269°C-452 °F
-200°C-328 °F

Same in both: Specific Heat Capacity 140 J/kg·K0.03 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14.3 µm/m·K7.9 µin/in·°F · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

14 % IACS
13 % IACS

Electrical Resistivity

1.2×10⁻⁷ Ω·m4.72 µΩ·in
1.3×10⁻⁷ Ω·m5.12 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

0.25 V
0.22 V

Corrosion Resistance

92 / 100
94 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
40 / 100

Weldability

70 / 100
60 / 100

Formability (cold)

25 / 100
30 / 100

Castability

60 / 100
70 / 100

Brazeability / Solderability

90 / 100
85 / 100

Polishability

95 / 100
92 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

180,000 MJ/kg7.74×10⁷ BTU/lb
185,000 MJ/kg7.95×10⁷ BTU/lb

Embodied Carbon (primary production)

12,000 kg CO₂/kg
15,000 kg CO₂/kg

Embodied Water

150,000 L/kg17,974 gal/lb
250,000 L/kg29,957 gal/lb

Typical Recycled Content

35%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

41 kN·m/kg
38 kN·m/kg

Specific Stiffness (E / density)

5.2 MN·m/kg
5.7 MN·m/kg

Modulus of Resilience

2,224 kJ/m³
1,772 kJ/m³

Thermal Diffusivity

25.5 mm²/s
23.4 mm²/s

Thermal Shock Resistance Index

36
28

Strength versus weight

Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scaleAuCo5AuNi5

Manufacturing and finishing

CapabilityAuCo5AuNi5
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

AuCo5 vs AuNi5 — frequently asked

Is AuCo5 stronger than AuNi5?

Yes. AuCo5 has a typical yield strength of 650 MPa (94.3 ksi) against 610 MPa (88.5 ksi) for AuNi5 — about 7% more. Tensile strength is 750 MPa (109 ksi) vs 700 MPa (102 ksi).

Which is cheaper, AuCo5 or AuNi5?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AuCo5 or AuNi5?

AuCo5, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for AuNi5; for welding the order is AuCo5 first (very good, 70/100) then AuNi5 (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AuCo5 and AuNi5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.