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RIM PU Foam vs SPF

Polymer · grade comparison

RIM PU Foam and SPF are both polymer grades. RIM PU Foam is the stronger of the two: tensile strength 12 MPa (1.74 ksi) against 0.3 MPa (0.0435 ksi) for SPF, about 40 times as much. RIM PU Foam is the more ductile: elongation 130% versus 8% for SPF. SPF is lighter (0.03 g/cm³ vs 0.6 g/cm³ for RIM PU Foam) and RIM PU Foam is stiffer (0.22 GPa vs 0.01 GPa). On the shop floor, SPF machines more easily (excellent vs good).

RIM PU FoamChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

SPFChoose it when weight is the constraint, or when the part is machined in volume.

RIM PU Foam vs SPF: properties

RIM PU FoamSPF

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.22 GPa0.03 Msi
0.01 GPa7.25×10⁻⁴ Msi

Poisson's Ratio

0.35
0.33

Tensile Strength (Ultimate)

12 MPa1.7 ksi
0.3 MPa0.04 ksi

Yield Strength (0.2% offset)

8 MPa1.2 ksi
—

Elongation at Break

130%
8%

Compressive Strength

9 MPa1.3 ksi
0.2 MPa0.03 ksi

Compressive Modulus

0.2 GPa0.03 Msi
0.01 GPa8.7×10⁻⁴ Msi

Flexural Strength

14 MPa2 ksi
0.35 MPa0.05 ksi

Flexural Modulus

0.25 GPa0.04 Msi
0.01 GPa8.7×10⁻⁴ Msi

Shear Strength

7 MPa1 ksi
0.18 MPa0.03 ksi

Izod Impact, Notched

250 J/m4.7 ft·lbf/in
—

Hardness, Shore A

92 Shore A
—

Hardness, Shore D

45 Shore D
—

Tear Strength

32 kN/m183 lbf/in
—

Compression Set (22 h, 70 °C)

18%
—

Physical

Density and transition temperatures.

Density

0.6 g/cm³0.02 lb/in³
0.03 g/cm³0 lb/in³

Glass Transition (Tg)

80°C176 °F
110°C230 °F

Water Absorption (24 h)

0.6%
1.5%

Water Absorption (Saturation)

2.5%
4%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.08 W/m·K0.05 BTU/hr·ft·°F
0.02 W/m·K0.01 BTU/hr·ft·°F

Specific Heat Capacity

1,700 J/kg·K0.41 BTU/lb·°F
1,450 J/kg·K0.35 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

120 µm/m·K66.7 µin/in·°F
70 µm/m·K38.9 µin/in·°F

Max Service Temperature (continuous)

95°C203 °F
90°C194 °F

Min Service Temperature

-40°C-40 °F
-50°C-58 °F

Heat Deflection Temp. @ 0.45 MPa

80°C176 °F
—

Heat Deflection Temp. @ 1.8 MPa

55°C131 °F
—

Limiting Oxygen Index

20%
22%

Max Service Temperature (short-term)

130°C266 °F
120°C248 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in

Dielectric Strength

12 kV/mm305 V/mil
—

Dielectric Constant (1 MHz)

2.8
1.1

Dissipation Factor (1 MHz)

0.04
—

Volume Resistivity

1×10¹² Ω·cm
1×10¹³ Ω·cm

Surface Resistivity

1×10¹³ Ω
—

Comparative Tracking Index (CTI)

600 V
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

72 / 100
80 / 100

UV / Weathering Resistance

35 / 100
15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
85 / 100

Weldability

10 / 100
5 / 100

Formability (cold)

25 / 100
15 / 100

Polishability

35 / 100
5 / 100

Mold Shrinkage

1.2%
—

Processing Melt Temperature (typ.)

40°C104 °F
45°C113 °F

Mold Temperature (typ.)

62°C144 °F
—

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

4.6 kg CO₂/kg
5 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

3%
5%

Same in both: Embodied Energy (primary production) 105 MJ/kg45,142 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

20 kN·m/kg
9 kN·m/kg

Specific Stiffness (E / density)

0.4 MN·m/kg
0.2 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.5 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleRIM PU Foam

Manufacturing and finishing

CapabilityRIM PU FoamSPF
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

RIM PU Foam vs SPF — frequently asked

Is RIM PU Foam stronger than SPF?

Yes. RIM PU Foam has a typical tensile strength of 12 MPa (1.74 ksi) against 0.3 MPa (0.0435 ksi) for SPF — about 40 times as much.

Which is cheaper, RIM PU Foam or SPF?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, RIM PU Foam or SPF?

SPF. Its machinability rates excellent (85/100) against good (55/100) for RIM PU Foam; for welding the order is RIM PU Foam first (not recommended, 10/100) then SPF (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in RIM PU Foam and SPF side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.