RIM PU Foam vs Semi-Rigid PU Foam
Polymer · grade comparison
RIM PU Foam and Semi-Rigid PU Foam are both polymer grades. RIM PU Foam is the stronger of the two: tensile strength 12 MPa (1.74 ksi) against 0.55 MPa (0.0798 ksi) for Semi-Rigid PU Foam, about 22 times as much. RIM PU Foam is the more ductile: elongation 130% versus 70% for Semi-Rigid PU Foam. Semi-Rigid PU Foam is lighter (0.1 g/cm³ vs 0.6 g/cm³ for RIM PU Foam) and RIM PU Foam is stiffer (0.22 GPa vs 0.01 GPa).
RIM PU FoamChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
Semi-Rigid PU FoamChoose it when weight is the constraint.
RIM PU Foam vs Semi-Rigid PU Foam: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all polymer grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all polymer grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Compressive Modulus
Flexural Strength
Flexural Modulus
Shear Strength
Izod Impact, Notched
Hardness, Shore A
Hardness, Shore D
Tear Strength
Compression Set (22 h, 70 °C)
Physical
Density and transition temperatures.
Density
Glass Transition (Tg)
Water Absorption (24 h)
Water Absorption (Saturation)
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Heat Deflection Temp. @ 0.45 MPa
Heat Deflection Temp. @ 1.8 MPa
Max Service Temperature (short-term)
Same in both: Limiting Oxygen Index 20%
Electrical
Conductivity and insulation.
Electrical Resistivity
Dielectric Strength
Dielectric Constant (1 MHz)
Dissipation Factor (1 MHz)
Volume Resistivity
Surface Resistivity
Comparative Tracking Index (CTI)
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
UV / Weathering Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Weldability
Formability (cold)
Polishability
Mold Shrinkage
Processing Melt Temperature (typ.)
Mold Temperature (typ.)
Same in both: Machinability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 4.6 kg CO₂/kg
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Thermal Diffusivity
Same in both: Thermal Shock Resistance Index 0
Strength versus weight
Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | RIM PU Foam | Semi-Rigid PU Foam |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | — | — |
| Best machined surface | — | — |
RIM PU Foam vs Semi-Rigid PU Foam — frequently asked
Is RIM PU Foam stronger than Semi-Rigid PU Foam?
Yes. RIM PU Foam has a typical tensile strength of 12 MPa (1.74 ksi) against 0.55 MPa (0.0798 ksi) for Semi-Rigid PU Foam — about 22 times as much.
Which is cheaper, RIM PU Foam or Semi-Rigid PU Foam?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
When should I choose RIM PU Foam over Semi-Rigid PU Foam?
Pick RIM PU Foam when strength drives the design, or when the part is bent, formed or impact-loaded. Pick Semi-Rigid PU Foam when weight is the constraint.
Ready to make it?
Upload a CAD file and FabDigit prices the part in RIM PU Foam and Semi-Rigid PU Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
