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EPS 100 vs JIS A9511 EPS

Polymer · grade comparison

EPS 100 and JIS A9511 EPS are both polymer grades. EPS 100 is the stronger of the two: tensile strength 0.25 MPa (0.0363 ksi) against 0.2 MPa (0.029 ksi) for JIS A9511 EPS, about 25% more. EPS 100 is the more ductile: elongation 1.8% versus 1.5% for JIS A9511 EPS. JIS A9511 EPS is lighter (0.02 g/cm³ vs 0.02 g/cm³ for EPS 100) and EPS 100 is stiffer (0.01 GPa vs 0.01 GPa).

EPS 100Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

JIS A9511 EPSChoose it when weight is the constraint.

EPS 100 vs JIS A9511 EPS: properties

EPS 100JIS A9511 EPS

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa9.43×10⁻⁴ Msi
0.01 GPa7.25×10⁻⁴ Msi

Shear Modulus

0 GPa3.63×10⁻⁴ Msi
—

Tensile Strength (Ultimate)

0.25 MPa0.04 ksi
0.2 MPa0.03 ksi

Elongation at Break

1.8%
1.5%

Compressive Strength

0.1 MPa0.01 ksi
0.08 MPa0.01 ksi

Compressive Modulus

0.01 GPa8.7×10⁻⁴ Msi
0 GPa6.53×10⁻⁴ Msi

Flexural Strength

0.18 MPa0.03 ksi
0.15 MPa0.02 ksi

Flexural Modulus

0.01 GPa8.7×10⁻⁴ Msi
0.01 GPa7.98×10⁻⁴ Msi

Shear Strength

0.13 MPa0.02 ksi
0.1 MPa0.01 ksi

Yield Strength (0.2% offset)

—
0.18 MPa0.03 ksi

Compression Set (22 h, 70 °C)

—
4%

Same in both: Poisson's Ratio 0.1

Physical

Density and transition temperatures.

Density

0.02 g/cm³7.59×10⁻⁴ lb/in³
0.02 g/cm³7.23×10⁻⁴ lb/in³

Water Absorption (24 h)

1%
1.5%

Water Absorption (Saturation)

3%
4%

Same in both: Glass Transition (Tg) 100°C212 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Min Service Temperature

-50°C-58 °F
-80°C-112 °F

Limiting Oxygen Index

24%
18%

Vicat Softening Point (B50)

—
98°C208 °F

Same in both: Specific Heat Capacity 1,400 J/kg·K0.33 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 65 µm/m·K36.1 µin/in·°F · Max Service Temperature (continuous) 75°C167 °F · Max Service Temperature (short-term) 85°C185 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

1.05
1.04

Dissipation Factor (1 MHz)

—
2×10⁻⁴

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
80 / 100

UV / Weathering Resistance

12 / 100
15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

95 / 100
90 / 100

Weldability

25 / 100
30 / 100

Formability (cold)

15 / 100
25 / 100

Mold Shrinkage

1%
0.45%

Mold Temperature (typ.)

—
115°C239 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

3.3 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
165 L/kg19.8 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

12 kN·m/kg
10 kN·m/kg

Thermal Diffusivity

1.2 mm²/s
1.4 mm²/s

Same in both: Specific Stiffness (E / density) 0.3 MN·m/kg · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleJIS A9511 EPS

Manufacturing and finishing

CapabilityEPS 100JIS A9511 EPS
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

EPS 100 vs JIS A9511 EPS — frequently asked

Is EPS 100 stronger than JIS A9511 EPS?

Yes. EPS 100 has a typical tensile strength of 0.25 MPa (0.0363 ksi) against 0.2 MPa (0.029 ksi) for JIS A9511 EPS — about 25% more.

Which is cheaper, EPS 100 or JIS A9511 EPS?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, EPS 100 or JIS A9511 EPS?

EPS 100, by a small margin. Both rate excellent for machinability — 95/100 against 90/100 for JIS A9511 EPS; for welding the order is JIS A9511 EPS first (poor, 30/100) then EPS 100 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPS 100 and JIS A9511 EPS side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.