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Nickel Alloy Inconel 625 vs Nimonic 86

Nickel Alloy · grade comparison

Nickel Alloy Inconel 625 and Nimonic 86 are both nickel alloy grades. Inconel 625 is the stronger of the two: yield strength 490 MPa (71.1 ksi) against 380 MPa (55.1 ksi) for Nimonic 86, about 29% more; tensile strength follows at 930 MPa (135 ksi) vs 800 MPa (116 ksi). Nimonic 86 runs hotter in service (1,100°C vs 650°C continuous). On the shop floor, Inconel 625 welds better (excellent vs very good) and Inconel 625 sits in a lower cost tier (premium, $$$) than Nimonic 86 (high, $$$$).

Inconel 625Choose it when strength drives the design, or when it will be welded.

Nimonic 86Choose it when the part sees heat.

Inconel 625 vs Nimonic 86: properties

Inconel 625Nimonic 86

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207.5 GPa30.1 Msi
218 GPa31.6 Msi

Shear Modulus

79 GPa11.5 Msi
84 GPa12.2 Msi

Bulk Modulus

155 GPa22.5 Msi
172 GPa24.9 Msi

Poisson's Ratio

0.28
0.31

Tensile Strength (Ultimate)

930 MPa135 ksi
800 MPa116 ksi

Yield Strength (0.2% offset)

490 MPa71.1 ksi
380 MPa55.1 ksi

Elongation at Break

45%
48%

Compressive Strength

500 MPa72.5 ksi
—

Shear Strength

600 MPa87 ksi
520 MPa75.4 ksi

Fatigue Strength (Endurance Limit)

420 MPa60.9 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
—

Charpy V-Notch Impact (RT)

120 J88.5 ft·lbf
130 J95.9 ft·lbf

Hardness, Brinell

190 HB
195 HB

Hardness, Vickers

200 HV
205 HV

Same in both: Reduction in Area 55% · Hardness, Rockwell B 92 HRB

Physical

Density and transition temperatures.

Density

8.44 g/cm³0.3 lb/in³
8.5 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,290°C2,354 °F
1,330°C2,426 °F

Liquidus Temperature

1,350°C2,462 °F
1,380°C2,516 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

9.8 W/m·K5.7 BTU/hr·ft·°F
10 W/m·K5.8 BTU/hr·ft·°F

Specific Heat Capacity

410 J/kg·K0.1 BTU/lb·°F
440 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.8 µm/m·K7.1 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
285 J/g123 BTU/lb

Max Service Temperature (continuous)

650°C1,202 °F
1,100°C2,012 °F

Min Service Temperature

-253°C-423 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.3 % IACS
1.4 % IACS

Electrical Resistivity

1.29×10⁻⁶ Ω·m50.8 µΩ·in
1.24×10⁻⁶ Ω·m48.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.1 V
-0.15 V

Corrosion Resistance

90 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
22 / 100

Weldability

88 / 100
75 / 100

Formability (cold)

70 / 100
65 / 100

Castability

45 / 100
35 / 100

Polishability

72 / 100
70 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 12% · Brazeability / Solderability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

225 MJ/kg96,733 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

14 kg CO₂/kg
14.5 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

35%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

110 kN·m/kg
94 kN·m/kg

Specific Stiffness (E / density)

24.6 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

579 kJ/m³
331 kJ/m³

Thermal Diffusivity

2.8 mm²/s
2.7 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleInconel 625Nimonic 86

Manufacturing and finishing

CapabilityInconel 625Nimonic 86
CNC machiningYes—
Sheet metalYes—
3D printingYes—
Default conditionO—
Relative cost$$$ Premium$$$$ High
Min. machined wall1.5 mm—
Best machined surfaceRa 1.6 µm—
ElectropolishingYes—
HVOF CoatingYes—

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Inconel 625 vs Nimonic 86 — frequently asked

Is Inconel 625 stronger than Nimonic 86?

Yes. Inconel 625 has a typical yield strength of 490 MPa (71.1 ksi) against 380 MPa (55.1 ksi) for Nimonic 86 — about 29% more. Tensile strength is 930 MPa (135 ksi) vs 800 MPa (116 ksi).

Which is cheaper, Inconel 625 or Nimonic 86?

Inconel 625 is the lower-cost material: it sits in the premium tier ($$$) while Nimonic 86 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Inconel 625 or Nimonic 86?

Inconel 625. Its weldability rates excellent (88/100) against very good (75/100) for Nimonic 86.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Inconel 625 and Nimonic 86 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.