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Nickel Alloy Alloy 602 CA vs Inconel 625

Nickel Alloy · grade comparison

Nickel Alloy Alloy 602 CA and Inconel 625 are both nickel alloy grades. Inconel 625 is the stronger of the two: yield strength 490 MPa (71.1 ksi) against 330 MPa (47.9 ksi) for Alloy 602 CA, about 48% more; tensile strength follows at 930 MPa (135 ksi) vs 750 MPa (109 ksi). Alloy 602 CA is lighter (7.9 g/cm³ vs 8.44 g/cm³ for Inconel 625) and Alloy 602 CA runs hotter in service (1,200°C vs 650°C continuous). On the shop floor, Inconel 625 welds better (excellent vs good), Inconel 625 forms better (very good vs good), and Inconel 625 sits in a lower cost tier (premium, $$$) than Alloy 602 CA (high, $$$$).

Alloy 602 CAChoose it when weight is the constraint, or when the part sees heat.

Inconel 625Choose it when strength drives the design, or when it will be welded.

Alloy 602 CA vs Inconel 625: properties

Alloy 602 CAInconel 625

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

217 GPa31.5 Msi
207.5 GPa30.1 Msi

Shear Modulus

84 GPa12.2 Msi
79 GPa11.5 Msi

Bulk Modulus

181 GPa26.3 Msi
155 GPa22.5 Msi

Poisson's Ratio

0.3
0.28

Tensile Strength (Ultimate)

750 MPa109 ksi
930 MPa135 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
490 MPa71.1 ksi

Reduction in Area

50%
55%

Shear Strength

480 MPa69.6 ksi
600 MPa87 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
420 MPa60.9 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

185 HB
190 HB

Hardness, Rockwell B

90 HRB
92 HRB

Compressive Strength

—
500 MPa72.5 ksi

Fracture Toughness (K_IC)

—
110 MPa·√m100 ksi·√in

Hardness, Vickers

—
200 HV

Same in both: Elongation at Break 45%

Physical

Density and transition temperatures.

Density

7.9 g/cm³0.29 lb/in³
8.44 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,340°C2,444 °F
1,290°C2,354 °F

Liquidus Temperature

1,400°C2,552 °F
1,350°C2,462 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

10.4 W/m·K6 BTU/hr·ft·°F
9.8 W/m·K5.7 BTU/hr·ft·°F

Specific Heat Capacity

450 J/kg·K0.11 BTU/lb·°F
410 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
12.8 µm/m·K7.1 µin/in·°F

Max Service Temperature (continuous)

1,200°C2,192 °F
650°C1,202 °F

Min Service Temperature

-196°C-321 °F
-253°C-423 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
1.3 % IACS

Electrical Resistivity

1.23×10⁻⁶ Ω·m48.4 µΩ·in
1.29×10⁻⁶ Ω·m50.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.1 V

Corrosion Resistance

85 / 100
90 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

60 / 100
88 / 100

Formability (cold)

55 / 100
70 / 100

Brazeability / Solderability

50 / 100
65 / 100

Polishability

60 / 100
72 / 100

Castability

—
45 / 100

Same in both: Machinability 18 / 100 · Machinability Rating (AISI 1212 = 100 %) 12%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
225 MJ/kg96,733 BTU/lb

Embodied Carbon (primary production)

11 kg CO₂/kg
14 kg CO₂/kg

Same in both: Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

95 kN·m/kg
110 kN·m/kg

Specific Stiffness (E / density)

27.5 MN·m/kg
24.6 MN·m/kg

Modulus of Resilience

251 kJ/m³
579 kJ/m³

Thermal Diffusivity

2.9 mm²/s
2.8 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleInconel 625Alloy 602 CA

Manufacturing and finishing

CapabilityAlloy 602 CAInconel 625
CNC machining—Yes
Sheet metal—Yes
3D printing—Yes
Default condition—O
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 602 CA vs Inconel 625 — frequently asked

Is Inconel 625 stronger than Alloy 602 CA?

Yes. Inconel 625 has a typical yield strength of 490 MPa (71.1 ksi) against 330 MPa (47.9 ksi) for Alloy 602 CA — about 48% more. Tensile strength is 930 MPa (135 ksi) vs 750 MPa (109 ksi).

Which is cheaper, Alloy 602 CA or Inconel 625?

Inconel 625 is the lower-cost material: it sits in the premium tier ($$$) while Alloy 602 CA is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Alloy 602 CA or Inconel 625?

Inconel 625. Its weldability rates excellent (88/100) against good (60/100) for Alloy 602 CA.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 602 CA and Inconel 625 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.