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Nickel Alloy Haynes 230 vs Inconel 625

Nickel Alloy · grade comparison

Nickel Alloy Haynes 230 and Inconel 625 are both nickel alloy grades. Inconel 625 is the stronger of the two: yield strength 490 MPa (71.1 ksi) against 390 MPa (56.6 ksi) for Haynes 230, about 26% more; tensile strength follows at 930 MPa (135 ksi) vs 870 MPa (126 ksi). Inconel 625 is lighter (8.44 g/cm³ vs 8.97 g/cm³ for Haynes 230) and Haynes 230 runs hotter in service (1,150°C vs 650°C continuous). On the shop floor, Inconel 625 sits in a lower cost tier (premium, $$$) than Haynes 230 (high, $$$$).

Haynes 230Choose it when the part sees heat.

Inconel 625Choose it when strength drives the design, or when weight is the constraint.

Haynes 230 vs Inconel 625: properties

Haynes 230Inconel 625

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

211 GPa30.6 Msi
207.5 GPa30.1 Msi

Shear Modulus

81 GPa11.7 Msi
79 GPa11.5 Msi

Bulk Modulus

185 GPa26.8 Msi
155 GPa22.5 Msi

Poisson's Ratio

0.31
0.28

Tensile Strength (Ultimate)

870 MPa126 ksi
930 MPa135 ksi

Yield Strength (0.2% offset)

390 MPa56.6 ksi
490 MPa71.1 ksi

Elongation at Break

48%
45%

Reduction in Area

52%
55%

Shear Strength

560 MPa81.2 ksi
600 MPa87 ksi

Fatigue Strength (Endurance Limit)

340 MPa49.3 ksi
420 MPa60.9 ksi

Charpy V-Notch Impact (RT)

100 J73.8 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

195 HB
190 HB

Hardness, Rockwell B

95 HRB
92 HRB

Hardness, Vickers

205 HV
200 HV

Compressive Strength

—
500 MPa72.5 ksi

Fracture Toughness (K_IC)

—
110 MPa·√m100 ksi·√in

Physical

Density and transition temperatures.

Density

8.97 g/cm³0.32 lb/in³
8.44 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,301°C2,374 °F
1,290°C2,354 °F

Liquidus Temperature

1,371°C2,500 °F
1,350°C2,462 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

8.9 W/m·K5.1 BTU/hr·ft·°F
9.8 W/m·K5.7 BTU/hr·ft·°F

Specific Heat Capacity

397 J/kg·K0.09 BTU/lb·°F
410 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.8 µm/m·K6.6 µin/in·°F
12.8 µm/m·K7.1 µin/in·°F

Latent Heat of Fusion

285 J/g123 BTU/lb
290 J/g125 BTU/lb

Max Service Temperature (continuous)

1,150°C2,102 °F
650°C1,202 °F

Min Service Temperature

-196°C-321 °F
-253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
1.3 % IACS

Electrical Resistivity

1.25×10⁻⁶ Ω·m49.2 µΩ·in
1.29×10⁻⁶ Ω·m50.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.1 V

Corrosion Resistance

80 / 100
90 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

80 / 100
88 / 100

Polishability

70 / 100
72 / 100

Same in both: Machinability 18 / 100 · Machinability Rating (AISI 1212 = 100 %) 12% · Formability (cold) 70 / 100 · Castability 45 / 100 · Brazeability / Solderability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

230 MJ/kg98,882 BTU/lb
225 MJ/kg96,733 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
14 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

97 kN·m/kg
110 kN·m/kg

Specific Stiffness (E / density)

23.5 MN·m/kg
24.6 MN·m/kg

Modulus of Resilience

360 kJ/m³
579 kJ/m³

Thermal Diffusivity

2.5 mm²/s
2.8 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleInconel 625Haynes 230

Manufacturing and finishing

CapabilityHaynes 230Inconel 625
CNC machining—Yes
Sheet metal—Yes
3D printing—Yes
Default condition—O
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Haynes 230 vs Inconel 625 — frequently asked

Is Inconel 625 stronger than Haynes 230?

Yes. Inconel 625 has a typical yield strength of 490 MPa (71.1 ksi) against 390 MPa (56.6 ksi) for Haynes 230 — about 26% more. Tensile strength is 930 MPa (135 ksi) vs 870 MPa (126 ksi).

Which is cheaper, Haynes 230 or Inconel 625?

Inconel 625 is the lower-cost material: it sits in the premium tier ($$$) while Haynes 230 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Haynes 230 or Inconel 625?

Inconel 625. Its weldability rates excellent (88/100) against very good (80/100) for Haynes 230.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Haynes 230 and Inconel 625 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.