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Nickel Alloy Hastelloy W-CD vs Hastelloy W-SA

Nickel Alloy · Hastelloy W temper comparison

Hastelloy W-CD and Hastelloy W-SA are two conditions of the same nickel alloy grade, Hastelloy W: CD (cold drawn) versus SA (solution annealed). The chemistry is identical, so every difference below comes from the condition. Hastelloy W-CD is the stronger of the two: yield strength 880 MPa (128 ksi) against 400 MPa (58 ksi) for Hastelloy W-SA, about 120% more; tensile strength follows at 1,100 MPa (160 ksi) vs 855 MPa (124 ksi). In exchange, Hastelloy W-SA is the more ductile: elongation 45% versus 15% for Hastelloy W-CD, and Hastelloy W-CD is harder (300 HB vs 195 HB). Hastelloy W-SA runs hotter in service (760°C vs 540°C continuous).

Hastelloy W-CDChoose it when strength drives the design.

Hastelloy W-SAChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Hastelloy W-CD vs Hastelloy W-SA: properties

Hastelloy W-CDHastelloy W-SA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,100 MPa160 ksi
855 MPa124 ksi

Yield Strength (0.2% offset)

880 MPa128 ksi
400 MPa58 ksi

Elongation at Break

15%
45%

Reduction in Area

28%
50%

Compressive Strength

900 MPa131 ksi
410 MPa59.5 ksi

Shear Strength

660 MPa95.7 ksi
550 MPa79.8 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
310 MPa45 ksi

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
120 J88.5 ft·lbf

Hardness, Brinell

300 HB
195 HB

Hardness, Vickers

315 HV
205 HV

Same in both: Elastic (Young's) Modulus 216 GPa31.3 Msi · Shear Modulus 83 GPa12 Msi · Bulk Modulus 190 GPa27.6 Msi · Poisson's Ratio 0.31 · Hardness, Rockwell B 92 HRB

Physical

Density and transition temperatures.

Same in both: Density 9.03 g/cm³0.33 lb/in³ · Melting Point (Solidus) 1,305°C2,381 °F · Liquidus Temperature 1,370°C2,498 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

540°C1,004 °F
760°C1,400 °F

Same in both: Thermal Conductivity 8.7 W/m·K5 BTU/hr·ft·°F · Specific Heat Capacity 375 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.3 µm/m·K6.3 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.3 % IACS
1.3 % IACS

Electrical Resistivity

1.33×10⁻⁶ Ω·m52.4 µΩ·in
1.3×10⁻⁶ Ω·m51.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

72 / 100
78 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
12%

Weldability

72 / 100
80 / 100

Formability (cold)

30 / 100
65 / 100

Same in both: Castability 45 / 100 · Brazeability / Solderability 60 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 150 MJ/kg64,488 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 320 L/kg38.3 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy W

Hastelloy W-CD vs Hastelloy W-SA — frequently asked

Is Hastelloy W-CD stronger than Hastelloy W-SA?

Yes. Hastelloy W-CD has a typical yield strength of 880 MPa (128 ksi) against 400 MPa (58 ksi) for Hastelloy W-SA — about 120% more. Tensile strength is 1,100 MPa (160 ksi) vs 855 MPa (124 ksi).

Which condition does FabDigit quote by default, CD or SA?

SA is the default Hastelloy W condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Hastelloy W-CD or Hastelloy W-SA?

Hastelloy W-CD, by a small margin. Both rate poor for machinability — 25/100 against 20/100 for Hastelloy W-SA; for welding the order is Hastelloy W-SA first (very good, 80/100) then Hastelloy W-CD (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy W-CD and Hastelloy W-SA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.