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Nickel Alloy Hastelloy W-AW vs Hastelloy W-CD

Nickel Alloy · Hastelloy W temper comparison

Hastelloy W-AW and Hastelloy W-CD are two conditions of the same nickel alloy grade, Hastelloy W: AW (as-welded deposit) versus CD (cold drawn). The chemistry is identical, so every difference below comes from the condition. Hastelloy W-CD is the stronger of the two: yield strength 880 MPa (128 ksi) against 450 MPa (65.3 ksi) for Hastelloy W-AW, about 96% more; tensile strength follows at 1,100 MPa (160 ksi) vs 790 MPa (115 ksi). In exchange, Hastelloy W-AW is the more ductile: elongation 30% versus 15% for Hastelloy W-CD, and Hastelloy W-CD is harder (300 HB vs 210 HB). Hastelloy W-AW runs hotter in service (650°C vs 540°C continuous).

Hastelloy W-AWChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Hastelloy W-CDChoose it when strength drives the design.

Hastelloy W-AW vs Hastelloy W-CD: properties

Hastelloy W-AWHastelloy W-CD

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

214 GPa31 Msi
216 GPa31.3 Msi

Tensile Strength (Ultimate)

790 MPa115 ksi
1,100 MPa160 ksi

Yield Strength (0.2% offset)

450 MPa65.3 ksi
880 MPa128 ksi

Elongation at Break

30%
15%

Reduction in Area

35%
28%

Compressive Strength

460 MPa66.7 ksi
900 MPa131 ksi

Shear Strength

510 MPa74 ksi
660 MPa95.7 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
400 MPa58 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

210 HB
300 HB

Hardness, Rockwell B

95 HRB
92 HRB

Hardness, Vickers

220 HV
315 HV

Same in both: Shear Modulus 83 GPa12 Msi · Bulk Modulus 190 GPa27.6 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 9.03 g/cm³0.33 lb/in³ · Melting Point (Solidus) 1,305°C2,381 °F · Liquidus Temperature 1,370°C2,498 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

650°C1,202 °F
540°C1,004 °F

Same in both: Thermal Conductivity 8.7 W/m·K5 BTU/hr·ft·°F · Specific Heat Capacity 375 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.3 µm/m·K6.3 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.35×10⁻⁶ Ω·m53.1 µΩ·in
1.33×10⁻⁶ Ω·m52.4 µΩ·in

Same in both: Electrical Conductivity 1.3 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
15%

Weldability

80 / 100
72 / 100

Formability (cold)

40 / 100
30 / 100

Same in both: Castability 45 / 100 · Brazeability / Solderability 60 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 150 MJ/kg64,488 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 320 L/kg38.3 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy W

Hastelloy W-AW vs Hastelloy W-CD — frequently asked

Is Hastelloy W-CD stronger than Hastelloy W-AW?

Yes. Hastelloy W-CD has a typical yield strength of 880 MPa (128 ksi) against 450 MPa (65.3 ksi) for Hastelloy W-AW — about 96% more. Tensile strength is 1,100 MPa (160 ksi) vs 790 MPa (115 ksi).

Which condition does FabDigit quote by default, AW or CD?

SA is the default Hastelloy W condition in the FabDigit quote flow (neither AW nor CD). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Hastelloy W-AW or Hastelloy W-CD?

Hastelloy W-CD, by a small margin. Both rate poor for machinability — 25/100 against 18/100 for Hastelloy W-AW; for welding the order is Hastelloy W-AW first (very good, 80/100) then Hastelloy W-CD (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy W-AW and Hastelloy W-CD side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.