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Nickel Alloy ENi-1 vs ENiCrMo-3

Nickel Alloy · grade comparison

Nickel Alloy ENi-1 and ENiCrMo-3 are both nickel alloy grades. ENiCrMo-3 is the stronger of the two: yield strength 520 MPa (75.4 ksi) against 250 MPa (36.3 ksi) for ENi-1, about 108% more; tensile strength follows at 800 MPa (116 ksi) vs 440 MPa (63.8 ksi). ENiCrMo-3 is the more ductile: elongation 38% versus 30% for ENi-1, and ENiCrMo-3 is harder (220 HB vs 100 HB). ENiCrMo-3 is lighter (8.44 g/cm³ vs 8.9 g/cm³ for ENi-1) and ENiCrMo-3 runs hotter in service (815°C vs 400°C continuous). On the shop floor, ENi-1 machines more easily (fair vs poor) and ENiCrMo-3 welds better (95 vs 85 out of 100).

ENi-1Choose it when the part is machined in volume.

ENiCrMo-3Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ENi-1 vs ENiCrMo-3: properties

ENi-1ENiCrMo-3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
205 GPa29.7 Msi

Shear Modulus

76 GPa11 Msi
79 GPa11.5 Msi

Bulk Modulus

180 GPa26.1 Msi
168 GPa24.4 Msi

Tensile Strength (Ultimate)

440 MPa63.8 ksi
800 MPa116 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
520 MPa75.4 ksi

Elongation at Break

30%
38%

Reduction in Area

40%
45%

Compressive Strength

450 MPa65.3 ksi
—

Shear Strength

300 MPa43.5 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
65 J47.9 ft·lbf

Hardness, Brinell

100 HB
220 HB

Hardness, Rockwell B

55 HRB
96 HRB

Hardness, Vickers

105 HV
230 HV

Same in both: Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Density

8.9 g/cm³0.32 lb/in³
8.44 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,435°C2,615 °F
1,290°C2,354 °F

Liquidus Temperature

1,445°C2,633 °F
1,350°C2,462 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
9.8 W/m·K5.7 BTU/hr·ft·°F

Specific Heat Capacity

456 J/kg·K0.11 BTU/lb·°F
410 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.3 µm/m·K7.4 µin/in·°F
12.8 µm/m·K7.1 µin/in·°F

Latent Heat of Fusion

297 J/g128 BTU/lb
285 J/g123 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
815°C1,499 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.5 % IACS
1.3 % IACS

Electrical Resistivity

2×10⁻⁷ Ω·m7.87 µΩ·in
1.29×10⁻⁶ Ω·m50.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.2 V
-0.1 V

Corrosion Resistance

72 / 100
90 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
12%

Weldability

85 / 100
95 / 100

Formability (cold)

60 / 100
—

Brazeability / Solderability

60 / 100
55 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

130 MJ/kg55,890 BTU/lb
175 MJ/kg75,237 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
13.5 kg CO₂/kg

Typical Recycled Content

25%
35%

Embodied Water

—
420 L/kg50.3 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

49 kN·m/kg
95 kN·m/kg

Specific Stiffness (E / density)

22.5 MN·m/kg
24.3 MN·m/kg

Modulus of Resilience

156 kJ/m³
660 kJ/m³

Thermal Diffusivity

10.3 mm²/s
2.8 mm²/s

Thermal Shock Resistance Index

7
3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleENi-1ENiCrMo-3

Manufacturing and finishing

CapabilityENi-1ENiCrMo-3
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

ENi-1 vs ENiCrMo-3 — frequently asked

Is ENiCrMo-3 stronger than ENi-1?

Yes. ENiCrMo-3 has a typical yield strength of 520 MPa (75.4 ksi) against 250 MPa (36.3 ksi) for ENi-1 — about 108% more. Tensile strength is 800 MPa (116 ksi) vs 440 MPa (63.8 ksi).

Which is cheaper, ENi-1 or ENiCrMo-3?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, ENi-1 or ENiCrMo-3?

ENi-1. Its machinability rates fair (42/100) against poor (18/100) for ENiCrMo-3; for welding the order is ENiCrMo-3 first (excellent, 95/100) then ENi-1 (excellent, 85/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ENi-1 and ENiCrMo-3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.