Nickel Alloy Alloy 684 CAST-HT vs Alloy 684-ST
Nickel Alloy · Alloy 684 temper comparison
Alloy 684 CAST-HT and Alloy 684-ST are two conditions of the same nickel alloy grade, Alloy 684: CAST-HT (investment cast + solution and aged) versus ST (solution annealed). The chemistry is identical, so every difference below comes from the condition. Alloy 684 CAST-HT is the stronger of the two: yield strength 790 MPa (115 ksi) against 585 MPa (84.8 ksi) for Alloy 684-ST, about 35% more; tensile strength follows at 1,035 MPa (150 ksi) vs 965 MPa (140 ksi). In exchange, Alloy 684-ST is the more ductile: elongation 35% versus 6% for Alloy 684 CAST-HT, and Alloy 684 CAST-HT is harder (335 HB vs 255 HB). Alloy 684 CAST-HT runs hotter in service (900°C vs 700°C continuous). On the shop floor, Alloy 684-ST welds better (32 vs 20 out of 100).
Alloy 684 CAST-HTChoose it when strength drives the design, or when the part sees heat.
Alloy 684-STChoose it when the part is bent, formed or impact-loaded, or when it will be welded.
Alloy 684 CAST-HT vs Alloy 684-ST: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all nickel alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all nickel alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Same in both: Elastic (Young's) Modulus 213 GPa30.9 Msi · Shear Modulus 82 GPa11.9 Msi · Bulk Modulus 178 GPa25.8 Msi · Poisson's Ratio 0.3 · Compressive Strength 900 MPa131 ksi · Shear Strength 800 MPa116 ksi · Fracture Toughness (K_IC) 90 MPa·√m81.9 ksi·√in · Hardness, Vickers 375 HV
Physical
Density and transition temperatures.
Same in both: Density 8.02 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,300°C2,372 °F · Liquidus Temperature 1,395°C2,543 °F
Thermal
How each material carries heat and how hot it can run.
Max Service Temperature (continuous)
Same in both: Thermal Conductivity 11 W/m·K6.4 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.1 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 1.4 % IACS · Electrical Resistivity 1.24×10⁻⁶ Ω·m48.8 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 72 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Same in both: Machinability Rating (AISI 1212 = 100 %) 8% · Castability 55 / 100 · Brazeability / Solderability 40 / 100 · Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 165 MJ/kg70,937 BTU/lb · Embodied Carbon (primary production) 14 kg CO₂/kg · Embodied Water 1,500 L/kg180 gal/lb · Typical Recycled Content 35%
Strength versus weight
Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Alloy 684 CAST-HT vs Alloy 684-ST — frequently asked
Is Alloy 684 CAST-HT stronger than Alloy 684-ST?
Yes. Alloy 684 CAST-HT has a typical yield strength of 790 MPa (115 ksi) against 585 MPa (84.8 ksi) for Alloy 684-ST — about 35% more. Tensile strength is 1,035 MPa (150 ksi) vs 965 MPa (140 ksi).
Which condition does FabDigit quote by default, CAST-HT or ST?
STA is the default Alloy 684 condition in the FabDigit quote flow (neither CAST-HT nor ST). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, Alloy 684 CAST-HT or Alloy 684-ST?
Alloy 684-ST. Its machinability rates poor (18/100) against not recommended (10/100) for Alloy 684 CAST-HT; for welding the order is Alloy 684-ST first (poor, 32/100) then Alloy 684 CAST-HT (poor, 20/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in Alloy 684 CAST-HT and Alloy 684-ST side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.