Nickel Alloy Alloy 684 CAST-HT vs Alloy 684-STA
Nickel Alloy · Alloy 684 temper comparison
Alloy 684 CAST-HT and Alloy 684-STA are two conditions of the same nickel alloy grade, Alloy 684: CAST-HT (investment cast + solution and aged) versus STA (solution treated and aged). The chemistry is identical, so every difference below comes from the condition. Alloy 684-STA is the stronger of the two: yield strength 860 MPa (125 ksi) against 790 MPa (115 ksi) for Alloy 684 CAST-HT, about 9% more; tensile strength follows at 1,310 MPa (190 ksi) vs 1,035 MPa (150 ksi). Alloy 684-STA is the more ductile: elongation 16% versus 6% for Alloy 684 CAST-HT, and Alloy 684-STA is harder (355 HB vs 335 HB).
Alloy 684-STAChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
Alloy 684 CAST-HT vs Alloy 684-STA: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all nickel alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all nickel alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Alloy 684 CAST-HTAlloy 684-STA
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Same in both: Elastic (Young's) Modulus 213 GPa30.9 Msi · Shear Modulus 82 GPa11.9 Msi · Bulk Modulus 178 GPa25.8 Msi · Poisson's Ratio 0.3 · Compressive Strength 900 MPa131 ksi · Shear Strength 800 MPa116 ksi · Fracture Toughness (K_IC) 90 MPa·√m81.9 ksi·√in · Hardness, Vickers 375 HV
Physical
Density and transition temperatures.
Same in both: Density 8.02 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,300°C2,372 °F · Liquidus Temperature 1,395°C2,543 °F
Thermal
How each material carries heat and how hot it can run.
Max Service Temperature (continuous)
Same in both: Thermal Conductivity 11 W/m·K6.4 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.1 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 1.4 % IACS · Electrical Resistivity 1.24×10⁻⁶ Ω·m48.8 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 72 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Same in both: Machinability Rating (AISI 1212 = 100 %) 8% · Weldability 20 / 100 · Formability (cold) 20 / 100 · Castability 55 / 100 · Brazeability / Solderability 40 / 100 · Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 165 MJ/kg70,937 BTU/lb · Embodied Carbon (primary production) 14 kg CO₂/kg · Embodied Water 1,500 L/kg180 gal/lb · Typical Recycled Content 35%
Strength versus weight
Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Alloy 684 CAST-HT vs Alloy 684-STA — frequently asked
Is Alloy 684-STA stronger than Alloy 684 CAST-HT?
Yes. Alloy 684-STA has a typical yield strength of 860 MPa (125 ksi) against 790 MPa (115 ksi) for Alloy 684 CAST-HT — about 9% more. Tensile strength is 1,310 MPa (190 ksi) vs 1,035 MPa (150 ksi).
Which condition does FabDigit quote by default, CAST-HT or STA?
STA is the default Alloy 684 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
When should I choose Alloy 684 CAST-HT over Alloy 684-STA?
Pick Alloy 684-STA when strength drives the design, or when the part is bent, formed or impact-loaded.
Ready to make it?
Upload a CAD file and FabDigit prices the part in Alloy 684 CAST-HT and Alloy 684-STA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.