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Nickel Alloy Alloy 684-ST vs Alloy 684 STA3

Nickel Alloy · Alloy 684 temper comparison

Alloy 684-ST and Alloy 684 STA3 are two conditions of the same nickel alloy grade, Alloy 684: ST (solution annealed) versus STA3 (full triple heat treatment). The chemistry is identical, so every difference below comes from the condition. Alloy 684 STA3 is the stronger of the two: yield strength 900 MPa (131 ksi) against 585 MPa (84.8 ksi) for Alloy 684-ST, about 54% more; tensile strength follows at 1,350 MPa (196 ksi) vs 965 MPa (140 ksi). In exchange, Alloy 684-ST is the more ductile: elongation 35% versus 13% for Alloy 684 STA3, and Alloy 684 STA3 is harder (375 HB vs 255 HB). Alloy 684 STA3 runs hotter in service (900°C vs 700°C continuous). On the shop floor, Alloy 684-ST welds better (poor vs not recommended).

Alloy 684-STChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

Alloy 684 STA3Choose it when strength drives the design, or when the part sees heat.

Alloy 684-ST vs Alloy 684 STA3: properties

Alloy 684-STAlloy 684 STA3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

213 GPa30.9 Msi
215 GPa31.2 Msi

Tensile Strength (Ultimate)

965 MPa140 ksi
1,350 MPa196 ksi

Yield Strength (0.2% offset)

585 MPa84.8 ksi
900 MPa131 ksi

Elongation at Break

35%
13%

Reduction in Area

40%
16%

Compressive Strength

900 MPa131 ksi
950 MPa138 ksi

Shear Strength

800 MPa116 ksi
825 MPa120 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
500 MPa72.5 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
78 MPa·√m71 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
22 J16.2 ft·lbf

Hardness, Brinell

255 HB
375 HB

Hardness, Rockwell C

26 HRC
40 HRC

Hardness, Vickers

375 HV
400 HV

Same in both: Shear Modulus 82 GPa11.9 Msi · Bulk Modulus 178 GPa25.8 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 8.02 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,300°C2,372 °F · Liquidus Temperature 1,395°C2,543 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11 W/m·K6.4 BTU/hr·ft·°F
10.7 W/m·K6.2 BTU/hr·ft·°F

Max Service Temperature (continuous)

700°C1,292 °F
900°C1,652 °F

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.1 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.4 % IACS
1.4 % IACS

Electrical Resistivity

1.24×10⁻⁶ Ω·m48.8 µΩ·in
1.28×10⁻⁶ Ω·m50.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

72 / 100
70 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
10 / 100

Machinability Rating (AISI 1212 = 100 %)

8%
6%

Weldability

32 / 100
12 / 100

Formability (cold)

40 / 100
12 / 100

Same in both: Castability 55 / 100 · Brazeability / Solderability 40 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 165 MJ/kg70,937 BTU/lb · Embodied Carbon (primary production) 14 kg CO₂/kg · Embodied Water 1,500 L/kg180 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlloy 684

Alloy 684-ST vs Alloy 684 STA3 — frequently asked

Is Alloy 684 STA3 stronger than Alloy 684-ST?

Yes. Alloy 684 STA3 has a typical yield strength of 900 MPa (131 ksi) against 585 MPa (84.8 ksi) for Alloy 684-ST — about 54% more. Tensile strength is 1,350 MPa (196 ksi) vs 965 MPa (140 ksi).

Which condition does FabDigit quote by default, ST or STA3?

STA is the default Alloy 684 condition in the FabDigit quote flow (neither ST nor STA3). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Alloy 684-ST or Alloy 684 STA3?

Alloy 684-ST. Its machinability rates poor (18/100) against not recommended (10/100) for Alloy 684 STA3; for welding the order is Alloy 684-ST first (poor, 32/100) then Alloy 684 STA3 (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 684-ST and Alloy 684 STA3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.