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Magnesium Alloy AM60B vs AZ91E

Magnesium Alloy · grade comparison

Magnesium Alloy AM60B and AZ91E are both magnesium alloy grades. AZ91E is the stronger of the two: yield strength 145 MPa (21 ksi) against 130 MPa (18.9 ksi) for AM60B, about 12% more; tensile strength follows at 275 MPa (39.9 ksi) vs 225 MPa (32.6 ksi). In exchange, AM60B is the more ductile: elongation 8% versus 6% for AZ91E, and AZ91E is harder (70 HB vs 62 HB). AZ91E runs hotter in service (150°C vs 120°C continuous) and AZ91E conducts heat better (72 W/m·K vs 61 W/m·K). On the shop floor, AZ91E welds better (very good vs fair).

AM60BChoose it when the part is bent, formed or impact-loaded.

AZ91EChoose it when strength drives the design, or when the part sees heat.

AM60B vs AZ91E: properties

AM60BAZ91E

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

225 MPa32.6 ksi
275 MPa39.9 ksi

Yield Strength (0.2% offset)

130 MPa18.9 ksi
145 MPa21 ksi

Elongation at Break

8%
6%

Compressive Strength

130 MPa18.9 ksi
345 MPa50 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

16 MPa·√m14.6 ksi·√in
12 MPa·√m10.9 ksi·√in

Charpy V-Notch Impact (RT)

6 J4.4 ft·lbf
3 J2 ft·lbf

Hardness, Brinell

62 HB
70 HB

Hardness, Vickers

—
75 HV

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Shear Strength 140 MPa20.3 ksi

Physical

Density and transition temperatures.

Density

1.8 g/cm³0.07 lb/in³
1.81 g/cm³0.07 lb/in³

Melting Point (Solidus)

540°C1,004 °F
470°C878 °F

Liquidus Temperature

615°C1,139 °F
595°C1,103 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

61 W/m·K35.2 BTU/hr·ft·°F
72 W/m·K41.6 BTU/hr·ft·°F

Specific Heat Capacity

1,020 J/kg·K0.24 BTU/lb·°F
1,000 J/kg·K0.24 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

25.6 µm/m·K14.2 µin/in·°F
26 µm/m·K14.4 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-100°C-148 °F
-60°C-76 °F

Same in both: Latent Heat of Fusion 373 J/g160 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

13.5 % IACS
12 % IACS

Electrical Resistivity

1.25×10⁻⁷ Ω·m4.92 µΩ·in
1.41×10⁻⁷ Ω·m5.55 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.6 V
-1.55 V

Same in both: Corrosion Resistance 30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

500%
300%

Weldability

40 / 100
70 / 100

Formability (cold)

20 / 100
10 / 100

Castability

92 / 100
88 / 100

Same in both: Machinability 95 / 100 · Brazeability / Solderability 20 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

26 kg CO₂/kg
30 kg CO₂/kg

Embodied Water

500 L/kg59.9 gal/lb
400 L/kg47.9 gal/lb

Typical Recycled Content

30%
15%

Same in both: Embodied Energy (primary production) 330 MJ/kg141,875 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

125 kN·m/kg
152 kN·m/kg

Specific Stiffness (E / density)

25 MN·m/kg
24.9 MN·m/kg

Modulus of Resilience

188 kJ/m³
234 kJ/m³

Thermal Diffusivity

33.2 mm²/s
39.8 mm²/s

Thermal Shock Resistance Index

12
17

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAM60BAZ91E

Manufacturing and finishing

CapabilityAM60BAZ91E
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

AM60B vs AZ91E — frequently asked

Is AZ91E stronger than AM60B?

Yes. AZ91E has a typical yield strength of 145 MPa (21 ksi) against 130 MPa (18.9 ksi) for AM60B — about 12% more. Tensile strength is 275 MPa (39.9 ksi) vs 225 MPa (32.6 ksi).

Which is cheaper, AM60B or AZ91E?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AM60B or AZ91E?

AZ91E. Its weldability rates very good (70/100) against fair (40/100) for AM60B.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AM60B and AZ91E side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.