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Copper Alloy CC490K vs ZCuZn16Si4

Copper Alloy · grade comparison

Copper Alloy CC490K and ZCuZn16Si4 are both copper alloy grades. ZCuZn16Si4 is the stronger of the two: yield strength 200 MPa (29 ksi) against 100 MPa (14.5 ksi) for CC490K, about 100% more; tensile strength follows at 380 MPa (55.1 ksi) vs 215 MPa (31.2 ksi). In exchange, CC490K is the more ductile: elongation 20% versus 18% for ZCuZn16Si4, and ZCuZn16Si4 is harder (100 HB vs 65 HB). ZCuZn16Si4 is lighter (8.3 g/cm³ vs 8.7 g/cm³ for CC490K) and ZCuZn16Si4 is stiffer (98 GPa vs 90 GPa). On the shop floor, CC490K machines more easily (very good vs fair), ZCuZn16Si4 welds better (fair vs poor), and ZCuZn16Si4 sits in a lower cost tier (premium, $$$) than CC490K (high, $$$$).

CC490KChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ZCuZn16Si4Choose it when strength drives the design, or when weight is the constraint.

CC490K vs ZCuZn16Si4: properties

CC490KZCuZn16Si4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

90 GPa13.1 Msi
98 GPa14.2 Msi

Shear Modulus

36 GPa5.2 Msi
37 GPa5.4 Msi

Tensile Strength (Ultimate)

215 MPa31.2 ksi
380 MPa55.1 ksi

Yield Strength (0.2% offset)

100 MPa14.5 ksi
200 MPa29 ksi

Elongation at Break

20%
18%

Shear Strength

160 MPa23.2 ksi
260 MPa37.7 ksi

Fatigue Strength (Endurance Limit)

75 MPa10.9 ksi
110 MPa16 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
15 J11.1 ft·lbf

Hardness, Brinell

65 HB
100 HB

Hardness, Rockwell B

25 HRB
58 HRB

Hardness, Vickers

68 HV
105 HV

Compressive Strength

—
400 MPa58 ksi

Same in both: Bulk Modulus 105 GPa15.2 Msi · Poisson's Ratio 0.34 · Reduction in Area 20%

Physical

Density and transition temperatures.

Density

8.7 g/cm³0.31 lb/in³
8.3 g/cm³0.3 lb/in³

Melting Point (Solidus)

900°C1,652 °F
820°C1,508 °F

Liquidus Temperature

1,000°C1,832 °F
917°C1,683 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

78 W/m·K45.1 BTU/hr·ft·°F
29 W/m·K16.8 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

18.5 µm/m·K10.3 µin/in·°F
19 µm/m·K10.6 µin/in·°F

Latent Heat of Fusion

205 J/g88.1 BTU/lb
190 J/g81.7 BTU/lb

Same in both: Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

15 % IACS
7 % IACS

Electrical Resistivity

1.15×10⁻⁷ Ω·m4.53 µΩ·in
2.46×10⁻⁷ Ω·m9.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V · Corrosion Resistance 70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

80%
50%

Weldability

25 / 100
40 / 100

Formability (cold)

10 / 100
20 / 100

Castability

85 / 100
90 / 100

Brazeability / Solderability

75 / 100
65 / 100

Polishability

60 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Water

260 L/kg31.2 gal/lb
350 L/kg41.9 gal/lb

Typical Recycled Content

85%
70%

Same in both: Embodied Carbon (primary production) 3.6 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

25 kN·m/kg
46 kN·m/kg

Specific Stiffness (E / density)

10.3 MN·m/kg
11.8 MN·m/kg

Modulus of Resilience

56 kJ/m³
204 kJ/m³

Thermal Diffusivity

23.8 mm²/s
9.2 mm²/s

Thermal Shock Resistance Index

10
6

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCC490KZCuZn16Si4

Manufacturing and finishing

CapabilityCC490KZCuZn16Si4
Default condition——
Relative cost$$$$ High$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

CC490K vs ZCuZn16Si4 — frequently asked

Is ZCuZn16Si4 stronger than CC490K?

Yes. ZCuZn16Si4 has a typical yield strength of 200 MPa (29 ksi) against 100 MPa (14.5 ksi) for CC490K — about 100% more. Tensile strength is 380 MPa (55.1 ksi) vs 215 MPa (31.2 ksi).

Which is cheaper, CC490K or ZCuZn16Si4?

ZCuZn16Si4 is the lower-cost material: it sits in the premium tier ($$$) while CC490K is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, CC490K or ZCuZn16Si4?

CC490K. Its machinability rates very good (80/100) against fair (45/100) for ZCuZn16Si4; for welding the order is ZCuZn16Si4 first (fair, 40/100) then CC490K (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in CC490K and ZCuZn16Si4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.