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Copper Alloy C99500 vs CC380H

Copper Alloy · grade comparison

Copper Alloy C99500 and CC380H are both copper alloy grades. C99500 is the stronger of the two: yield strength 235 MPa (34.1 ksi) against 140 MPa (20.3 ksi) for CC380H, about 68% more; tensile strength follows at 450 MPa (65.3 ksi) vs 300 MPa (43.5 ksi). In exchange, CC380H is the more ductile: elongation 25% versus 12% for C99500, and C99500 is harder (135 HB vs 80 HB). C99500 is lighter (8.2 g/cm³ vs 8.9 g/cm³ for CC380H) and CC380H is stiffer (124 GPa vs 115 GPa). On the shop floor, CC380H welds better (very good vs fair).

C99500Choose it when strength drives the design, or when weight is the constraint.

CC380HChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C99500 vs CC380H: properties

C99500CC380H

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

115 GPa16.7 Msi
124 GPa18 Msi

Shear Modulus

43 GPa6.2 Msi
46 GPa6.7 Msi

Bulk Modulus

115 GPa16.7 Msi
128 GPa18.6 Msi

Tensile Strength (Ultimate)

450 MPa65.3 ksi
300 MPa43.5 ksi

Yield Strength (0.2% offset)

235 MPa34.1 ksi
140 MPa20.3 ksi

Elongation at Break

12%
25%

Reduction in Area

12%
25%

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

300 MPa43.5 ksi
195 MPa28.3 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
105 MPa15.2 ksi

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

135 HB
80 HB

Hardness, Rockwell B

75 HRB
40 HRB

Hardness, Vickers

142 HV
84 HV

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

8.2 g/cm³0.3 lb/in³
8.9 g/cm³0.32 lb/in³

Melting Point (Solidus)

998°C1,828 °F
1,100°C2,012 °F

Liquidus Temperature

1,024°C1,875 °F
1,145°C2,093 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

380 J/kg·K0.09 BTU/lb·°F
377 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

17 µm/m·K9.4 µin/in·°F
16.5 µm/m·K9.2 µin/in·°F

Max Service Temperature (continuous)

260°C500 °F
300°C572 °F

Same in both: Latent Heat of Fusion 200 J/g86 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6 % IACS
10 % IACS

Electrical Resistivity

2.9×10⁻⁷ Ω·m11.4 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.28 V

Corrosion Resistance

70 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
20%

Weldability

35 / 100
80 / 100

Formability (cold)

10 / 100
15 / 100

Castability

75 / 100
60 / 100

Brazeability / Solderability

45 / 100
70 / 100

Polishability

65 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
70 MJ/kg30,095 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
5.2 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

65%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

55 kN·m/kg
34 kN·m/kg

Specific Stiffness (E / density)

14 MN·m/kg
13.9 MN·m/kg

Modulus of Resilience

240 kJ/m³
79 kJ/m³

Thermal Diffusivity

11.6 mm²/s
12.5 mm²/s

Thermal Shock Resistance Index

8
6

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCC380HC99500

Manufacturing and finishing

CapabilityC99500CC380H
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C99500 vs CC380H — frequently asked

Is C99500 stronger than CC380H?

Yes. C99500 has a typical yield strength of 235 MPa (34.1 ksi) against 140 MPa (20.3 ksi) for CC380H — about 68% more. Tensile strength is 450 MPa (65.3 ksi) vs 300 MPa (43.5 ksi).

Which is cheaper, C99500 or CC380H?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C99500 or CC380H?

C99500. Its machinability rates fair (35/100) against poor (28/100) for CC380H; for welding the order is CC380H first (very good, 80/100) then C99500 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C99500 and CC380H side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.