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Copper Alloy C96200 vs CC380H

Copper Alloy · grade comparison

Copper Alloy C96200 and CC380H are both copper alloy grades. C96200 is the stronger of the two: yield strength 179 MPa (26 ksi) against 140 MPa (20.3 ksi) for CC380H, about 28% more; tensile strength follows at 317 MPa (46 ksi) vs 300 MPa (43.5 ksi). C96200 is harder — 45 HRB against 40 HRB for CC380H — which matters for wear surfaces and threads.

C96200Choose it when strength drives the design, or when surface hardness matters.

C96200 vs CC380H: properties

C96200CC380H

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

47 GPa6.8 Msi
46 GPa6.7 Msi

Bulk Modulus

120 GPa17.4 Msi
128 GPa18.6 Msi

Poisson's Ratio

0.32
0.33

Tensile Strength (Ultimate)

317 MPa46 ksi
300 MPa43.5 ksi

Yield Strength (0.2% offset)

179 MPa26 ksi
140 MPa20.3 ksi

Reduction in Area

20%
25%

Shear Strength

230 MPa33.4 ksi
195 MPa28.3 ksi

Fatigue Strength (Endurance Limit)

110 MPa16 ksi
105 MPa15.2 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
50 J36.9 ft·lbf

Hardness, Rockwell B

45 HRB
40 HRB

Hardness, Vickers

85 HV
84 HV

Same in both: Elastic (Young's) Modulus 124 GPa18 Msi · Elongation at Break 25% · Hardness, Brinell 80 HB

Physical

Density and transition temperatures.

Density

8.94 g/cm³0.32 lb/in³
8.9 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,099°C2,010 °F
1,100°C2,012 °F

Liquidus Temperature

1,149°C2,100 °F
1,145°C2,093 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

16.2 µm/m·K9 µin/in·°F
16.5 µm/m·K9.2 µin/in·°F

Max Service Temperature (continuous)

315°C599 °F
300°C572 °F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Latent Heat of Fusion 200 J/g86 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.5 % IACS
10 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.26 V
-0.28 V

Corrosion Resistance

78 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
28 / 100

Weldability

75 / 100
80 / 100

Formability (cold)

—
15 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20% · Castability 60 / 100 · Brazeability / Solderability 70 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

72 MJ/kg30,954 BTU/lb
70 MJ/kg30,095 BTU/lb

Embodied Water

400 L/kg47.9 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

35%
40%

Same in both: Embodied Carbon (primary production) 5.2 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

35 kN·m/kg
34 kN·m/kg

Modulus of Resilience

129 kJ/m³
79 kJ/m³

Thermal Diffusivity

13.4 mm²/s
12.5 mm²/s

Thermal Shock Resistance Index

7
6

Same in both: Specific Stiffness (E / density) 13.9 MN·m/kg

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCC380HC96200

Manufacturing and finishing

CapabilityC96200CC380H
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C96200 vs CC380H — frequently asked

Is C96200 stronger than CC380H?

Yes. C96200 has a typical yield strength of 179 MPa (26 ksi) against 140 MPa (20.3 ksi) for CC380H — about 28% more. Tensile strength is 317 MPa (46 ksi) vs 300 MPa (43.5 ksi).

Which is cheaper, C96200 or CC380H?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, C96200 or CC380H?

CC380H. Its weldability rates very good (80/100) against very good (75/100) for C96200.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C96200 and CC380H side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.