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Copper Alloy C96400-M02 vs C96400-SR

Copper Alloy · C96400 temper comparison

C96400-M02 and C96400-SR are two conditions of the same copper alloy grade, C96400: M02 (as centrifugally cast) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. C96400-M02 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 250 MPa (36.3 ksi) for C96400-SR, about 10% more; tensile strength follows at 505 MPa (73.2 ksi) vs 470 MPa (68.2 ksi). C96400-M02 is harder — 145 HB against 132 HB for C96400-SR — which matters for wear surfaces and threads.

C96400-M02Choose it when strength drives the design, or when surface hardness matters.

C96400-M02 vs C96400-SR: properties

C96400-M02C96400-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

505 MPa73.2 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
250 MPa36.3 ksi

Elongation at Break

26%
28%

Reduction in Area

27%
30%

Shear Strength

315 MPa45.7 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
145 MPa21 ksi

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

145 HB
132 HB

Hardness, Rockwell B

79 HRB
72 HRB

Hardness, Vickers

150 HV
137 HV

Same in both: Elastic (Young's) Modulus 152 GPa22 Msi · Shear Modulus 57 GPa8.3 Msi · Bulk Modulus 149 GPa21.6 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 8.94 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,171°C2,140 °F · Liquidus Temperature 1,238°C2,260 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

28 W/m·K16.2 BTU/hr·ft·°F
29 W/m·K16.8 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 16 µm/m·K8.9 µin/in·°F · Latent Heat of Fusion 210 J/g90.3 BTU/lb · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.5 % IACS
4.7 % IACS

Electrical Resistivity

3.8×10⁻⁷ Ω·m15 µΩ·in
3.7×10⁻⁷ Ω·m14.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

86 / 100
87 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
23 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
18%

Weldability

80 / 100
82 / 100

Formability (cold)

20 / 100
25 / 100

Same in both: Castability 65 / 100 · Brazeability / Solderability 70 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 78 MJ/kg33,534 BTU/lb · Embodied Carbon (primary production) 5.5 kg CO₂/kg · Embodied Water 220 L/kg26.4 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC96400

C96400-M02 vs C96400-SR — frequently asked

Is C96400-M02 stronger than C96400-SR?

Yes. C96400-M02 has a typical yield strength of 275 MPa (39.9 ksi) against 250 MPa (36.3 ksi) for C96400-SR — about 10% more. Tensile strength is 505 MPa (73.2 ksi) vs 470 MPa (68.2 ksi).

Which condition does FabDigit quote by default, M02 or SR?

M01 is the default C96400 condition in the FabDigit quote flow (neither M02 nor SR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose C96400-M02 over C96400-SR?

Pick C96400-M02 when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C96400-M02 and C96400-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.