FabDigitFabDigit

Copper Alloy C96400-M01 vs C96400-SR

Copper Alloy · C96400 temper comparison

C96400-M01 and C96400-SR are two conditions of the same copper alloy grade, C96400: M01 (as sand cast) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. C96400-M01 is the stronger of the two: yield strength 265 MPa (38.4 ksi) against 250 MPa (36.3 ksi) for C96400-SR, about 6% more. In exchange, C96400-SR is the more ductile: elongation 28% versus 25% for C96400-M01, and C96400-M01 is harder (140 HB vs 132 HB).

C96400-M01Choose it when strength drives the design.

C96400-SRChoose it when the part is bent, formed or impact-loaded.

C96400-M01 vs C96400-SR: properties

C96400-M01C96400-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

480 MPa69.6 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
250 MPa36.3 ksi

Elongation at Break

25%
28%

Reduction in Area

25%
30%

Shear Strength

300 MPa43.5 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
145 MPa21 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

140 HB
132 HB

Hardness, Rockwell B

77 HRB
72 HRB

Hardness, Vickers

145 HV
137 HV

Same in both: Elastic (Young's) Modulus 152 GPa22 Msi · Shear Modulus 57 GPa8.3 Msi · Bulk Modulus 149 GPa21.6 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 8.94 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,171°C2,140 °F · Liquidus Temperature 1,238°C2,260 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

28 W/m·K16.2 BTU/hr·ft·°F
29 W/m·K16.8 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 16 µm/m·K8.9 µin/in·°F · Latent Heat of Fusion 210 J/g90.3 BTU/lb · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.5 % IACS
4.7 % IACS

Electrical Resistivity

3.8×10⁻⁷ Ω·m15 µΩ·in
3.7×10⁻⁷ Ω·m14.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
87 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
23 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
18%

Weldability

80 / 100
82 / 100

Formability (cold)

20 / 100
25 / 100

Same in both: Castability 65 / 100 · Brazeability / Solderability 70 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 78 MJ/kg33,534 BTU/lb · Embodied Carbon (primary production) 5.5 kg CO₂/kg · Embodied Water 220 L/kg26.4 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC96400

C96400-M01 vs C96400-SR — frequently asked

Is C96400-M01 stronger than C96400-SR?

Yes. C96400-M01 has a typical yield strength of 265 MPa (38.4 ksi) against 250 MPa (36.3 ksi) for C96400-SR — about 6% more. Tensile strength is 480 MPa (69.6 ksi) vs 470 MPa (68.2 ksi).

Which condition does FabDigit quote by default, M01 or SR?

M01 is the default C96400 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose C96400-M01 over C96400-SR?

Pick C96400-M01 when strength drives the design. Pick C96400-SR when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C96400-M01 and C96400-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.