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Copper Alloy C86300 vs C99400

Copper Alloy · grade comparison

Copper Alloy C86300 and C99400 are both copper alloy grades. C86300 is the stronger of the two: yield strength 470 MPa (68.2 ksi) against 205 MPa (29.7 ksi) for C99400, about 129% more; tensile strength follows at 820 MPa (119 ksi) vs 415 MPa (60.2 ksi). In exchange, C99400 is the more ductile: elongation 20% versus 15% for C86300, and C86300 is harder (225 HB vs 125 HB). C86300 is lighter (7.65 g/cm³ vs 8 g/cm³ for C99400) and C99400 is stiffer (117 GPa vs 103 GPa). On the shop floor, C99400 machines more easily (good vs poor), C99400 welds better (fair vs poor), and C99400 sits in a lower cost tier (high, $$$$) than C86300 (specialty, $$$$$).

C86300Choose it when strength drives the design, or when weight is the constraint.

C99400Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C86300 vs C99400: properties

C86300C99400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

103 GPa14.9 Msi
117 GPa17 Msi

Shear Modulus

39 GPa5.7 Msi
44 GPa6.4 Msi

Bulk Modulus

107 GPa15.5 Msi
120 GPa17.4 Msi

Tensile Strength (Ultimate)

820 MPa119 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

470 MPa68.2 ksi
205 MPa29.7 ksi

Elongation at Break

15%
20%

Reduction in Area

18%
—

Compressive Strength

480 MPa69.6 ksi
430 MPa62.4 ksi

Shear Strength

540 MPa78.3 ksi
275 MPa39.9 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
130 MPa18.9 ksi

Hardness, Brinell

225 HB
125 HB

Hardness, Rockwell B

96 HRB
72 HRB

Same in both: Poisson's Ratio 0.34 · Charpy V-Notch Impact (RT) 20 J14.8 ft·lbf

Physical

Density and transition temperatures.

Density

7.65 g/cm³0.28 lb/in³
8 g/cm³0.29 lb/in³

Melting Point (Solidus)

862°C1,584 °F
996°C1,825 °F

Liquidus Temperature

924°C1,695 °F
1,024°C1,875 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
376 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

19.3 µm/m·K10.7 µin/in·°F
16.2 µm/m·K9 µin/in·°F

Latent Heat of Fusion

175 J/g75.2 BTU/lb
205 J/g88.1 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
250°C482 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 8 % IACS · Electrical Resistivity 2.16×10⁻⁷ Ω·m8.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.28 V

Corrosion Resistance

45 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
—

Weldability

30 / 100
40 / 100

Formability (cold)

15 / 100
10 / 100

Brazeability / Solderability

25 / 100
40 / 100

Polishability

60 / 100
70 / 100

Same in both: Castability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
48 MJ/kg20,636 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3.4 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
280 L/kg33.6 gal/lb

Same in both: Typical Recycled Content 70%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

107 kN·m/kg
52 kN·m/kg

Specific Stiffness (E / density)

13.5 MN·m/kg
14.6 MN·m/kg

Modulus of Resilience

1,072 kJ/m³
180 kJ/m³

Thermal Diffusivity

12.5 mm²/s
14 mm²/s

Thermal Shock Resistance Index

15
9

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC86300C99400

Manufacturing and finishing

CapabilityC86300C99400
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C86300 vs C99400 — frequently asked

Is C86300 stronger than C99400?

Yes. C86300 has a typical yield strength of 470 MPa (68.2 ksi) against 205 MPa (29.7 ksi) for C99400 — about 129% more. Tensile strength is 820 MPa (119 ksi) vs 415 MPa (60.2 ksi).

Which is cheaper, C86300 or C99400?

C99400 is the lower-cost material: it sits in the high tier ($$$$) while C86300 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C86300 or C99400?

C99400. Its machinability rates good (62/100) against poor (25/100) for C86300; for welding the order is C99400 first (fair, 40/100) then C86300 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C86300 and C99400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.