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Copper Alloy C84400 vs ZCuPb20Sn5

Copper Alloy · grade comparison

Copper Alloy C84400 and ZCuPb20Sn5 are both copper alloy grades. C84400 is the stronger of the two: yield strength 110 MPa (16 ksi) against 65 MPa (9.43 ksi) for ZCuPb20Sn5, about 69% more; tensile strength follows at 234 MPa (33.9 ksi) vs 175 MPa (25.4 ksi). C84400 is the more ductile: elongation 26% versus 9% for ZCuPb20Sn5. C84400 is lighter (8.8 g/cm³ vs 9.35 g/cm³ for ZCuPb20Sn5) and C84400 is stiffer (95 GPa vs 72 GPa). On the shop floor, C84400 welds better (poor vs not recommended) and ZCuPb20Sn5 sits in a lower cost tier (high, $$$$) than C84400 (specialty, $$$$$).

C84400Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ZCuPb20Sn5Choose it when cost is the deciding factor.

C84400 vs ZCuPb20Sn5: properties

C84400ZCuPb20Sn5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

95 GPa13.8 Msi
72 GPa10.4 Msi

Shear Modulus

36 GPa5.2 Msi
27 GPa3.9 Msi

Bulk Modulus

115 GPa16.7 Msi
—

Poisson's Ratio

0.34
0.33

Tensile Strength (Ultimate)

234 MPa33.9 ksi
175 MPa25.4 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
65 MPa9.4 ksi

Elongation at Break

26%
9%

Compressive Strength

260 MPa37.7 ksi
105 MPa15.2 ksi

Shear Strength

165 MPa23.9 ksi
125 MPa18.1 ksi

Fatigue Strength (Endurance Limit)

76 MPa11 ksi
55 MPa8 ksi

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
10 J7.4 ft·lbf

Hardness, Rockwell B

25 HRB
—

Hardness, Vickers

—
58 HV

Same in both: Hardness, Brinell 55 HB

Physical

Density and transition temperatures.

Density

8.8 g/cm³0.32 lb/in³
9.35 g/cm³0.34 lb/in³

Melting Point (Solidus)

843°C1,549 °F
760°C1,400 °F

Liquidus Temperature

954°C1,749 °F
925°C1,697 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

72 W/m·K41.6 BTU/hr·ft·°F
59 W/m·K34.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

18 µm/m·K10 µin/in·°F
18.5 µm/m·K10.3 µin/in·°F

Latent Heat of Fusion

170 J/g73.1 BTU/lb
150 J/g64.5 BTU/lb

Min Service Temperature

-200°C-328 °F
-100°C-148 °F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

16.4 % IACS
11 % IACS

Electrical Resistivity

1.05×10⁻⁷ Ω·m4.13 µΩ·in
1.57×10⁻⁷ Ω·m6.18 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

58 / 100
48 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.28 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

90 / 100
92 / 100

Machinability Rating (AISI 1212 = 100 %)

90%
80%

Weldability

20 / 100
10 / 100

Formability (cold)

10 / 100
5 / 100

Castability

90 / 100
80 / 100

Brazeability / Solderability

80 / 100
30 / 100

Polishability

60 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

42 MJ/kg18,057 BTU/lb
58 MJ/kg24,936 BTU/lb

Embodied Carbon (primary production)

3.2 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
210 L/kg25.2 gal/lb

Typical Recycled Content

85%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

27 kN·m/kg
19 kN·m/kg

Specific Stiffness (E / density)

10.8 MN·m/kg
7.7 MN·m/kg

Modulus of Resilience

64 kJ/m³
29 kJ/m³

Thermal Diffusivity

21.7 mm²/s
16.7 mm²/s

Thermal Shock Resistance Index

10
8

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC84400ZCuPb20Sn5

Manufacturing and finishing

CapabilityC84400ZCuPb20Sn5
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C84400 vs ZCuPb20Sn5 — frequently asked

Is C84400 stronger than ZCuPb20Sn5?

Yes. C84400 has a typical yield strength of 110 MPa (16 ksi) against 65 MPa (9.43 ksi) for ZCuPb20Sn5 — about 69% more. Tensile strength is 234 MPa (33.9 ksi) vs 175 MPa (25.4 ksi).

Which is cheaper, C84400 or ZCuPb20Sn5?

ZCuPb20Sn5 is the lower-cost material: it sits in the high tier ($$$$) while C84400 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, C84400 or ZCuPb20Sn5?

C84400. Its weldability rates poor (20/100) against not recommended (10/100) for ZCuPb20Sn5.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C84400 and ZCuPb20Sn5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.