Copper Alloy C84400 vs CC496K
Copper Alloy · grade comparison
Copper Alloy C84400 and CC496K are both copper alloy grades. C84400 is the stronger of the two: tensile strength 234 MPa (33.9 ksi) against 220 MPa (31.9 ksi) for CC496K, about 6% more. C84400 is the more ductile: elongation 26% versus 9% for CC496K, and CC496K is harder (68 HB vs 55 HB). C84400 is lighter (8.8 g/cm³ vs 9.25 g/cm³ for CC496K) and C84400 is stiffer (95 GPa vs 78 GPa). On the shop floor, CC496K sits in a lower cost tier (high, $$$$) than C84400 (specialty, $$$$$).
C84400Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
CC496KChoose it when cost is the deciding factor.
C84400 vs CC496K: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Reduction in Area
Hardness, Vickers
Same in both: Poisson's Ratio 0.34 · Yield Strength (0.2% offset) 110 MPa16 ksi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Min Service Temperature
Same in both: Max Service Temperature (continuous) 200°C392 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Same in both: Machinability 90 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | C84400 | CC496K |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | As Cast | — |
| Relative cost | $$$$$ Specialty | $$$$ High |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| Chrome Plating | Yes | — |
| Electropolishing | Yes | — |
| Nickel Plating | Yes | — |
| Painting | Yes | — |
| Tin Plating | Yes | — |
They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.
C84400 vs CC496K — frequently asked
Is C84400 stronger than CC496K?
Yes. C84400 has a typical tensile strength of 234 MPa (33.9 ksi) against 220 MPa (31.9 ksi) for CC496K — about 6% more.
Which is cheaper, C84400 or CC496K?
CC496K is the lower-cost material: it sits in the high tier ($$$$) while C84400 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, C84400 or CC496K?
C84400. Its weldability rates poor (20/100) against not recommended (12/100) for CC496K.
Ready to make it?
Upload a CAD file and FabDigit prices the part in C84400 and CC496K side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.