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Copper Alloy C84400 vs C93500

Copper Alloy · grade comparison

Copper Alloy C84400 and C93500 are both copper alloy grades. C93500 is the stronger of the two: yield strength 138 MPa (20 ksi) against 110 MPa (16 ksi) for C84400, about 25% more. In exchange, C84400 is the more ductile: elongation 26% versus 20% for C93500, and C93500 is harder (65 HB vs 55 HB). On the shop floor, C93500 sits in a lower cost tier (high, $$$$) than C84400 (specialty, $$$$$).

C84400Choose it when the part is bent, formed or impact-loaded.

C93500Choose it when strength drives the design, or when cost is the deciding factor.

C84400 vs C93500: properties

C84400C93500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

95 GPa13.8 Msi
97 GPa14.1 Msi

Shear Modulus

36 GPa5.2 Msi
37 GPa5.4 Msi

Bulk Modulus

115 GPa16.7 Msi
101 GPa14.6 Msi

Tensile Strength (Ultimate)

234 MPa33.9 ksi
241 MPa35 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
138 MPa20 ksi

Elongation at Break

26%
20%

Compressive Strength

260 MPa37.7 ksi
210 MPa30.5 ksi

Fatigue Strength (Endurance Limit)

76 MPa11 ksi
70 MPa10.2 ksi

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
11 J8.1 ft·lbf

Hardness, Brinell

55 HB
65 HB

Reduction in Area

—
15%

Hardness, Vickers

—
68 HV

Same in both: Poisson's Ratio 0.34 · Shear Strength 165 MPa23.9 ksi · Hardness, Rockwell B 25 HRB

Physical

Density and transition temperatures.

Density

8.8 g/cm³0.32 lb/in³
8.92 g/cm³0.32 lb/in³

Melting Point (Solidus)

843°C1,549 °F
762°C1,404 °F

Liquidus Temperature

954°C1,749 °F
971°C1,780 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

72 W/m·K41.6 BTU/hr·ft·°F
71 W/m·K41 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

18 µm/m·K10 µin/in·°F
18.5 µm/m·K10.3 µin/in·°F

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Latent Heat of Fusion 170 J/g73.1 BTU/lb · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

16.4 % IACS
15 % IACS

Electrical Resistivity

1.05×10⁻⁷ Ω·m4.13 µΩ·in
1.15×10⁻⁷ Ω·m4.53 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.28 V
-0.26 V

Corrosion Resistance

58 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

90 / 100
85 / 100

Machinability Rating (AISI 1212 = 100 %)

90%
200%

Weldability

20 / 100
15 / 100

Castability

90 / 100
85 / 100

Brazeability / Solderability

80 / 100
55 / 100

Polishability

60 / 100
55 / 100

Same in both: Formability (cold) 10 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

42 MJ/kg18,057 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

3.2 kg CO₂/kg
3.6 kg CO₂/kg

Typical Recycled Content

85%
75%

Same in both: Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

10.8 MN·m/kg
10.9 MN·m/kg

Modulus of Resilience

64 kJ/m³
98 kJ/m³

Thermal Diffusivity

21.7 mm²/s
21.1 mm²/s

Same in both: Specific Strength (UTS / density) 27 kN·m/kg · Thermal Shock Resistance Index 10

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC84400C93500

Manufacturing and finishing

CapabilityC84400C93500
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C84400 vs C93500 — frequently asked

Is C93500 stronger than C84400?

Yes. C93500 has a typical yield strength of 138 MPa (20 ksi) against 110 MPa (16 ksi) for C84400 — about 25% more. Tensile strength is 241 MPa (35 ksi) vs 234 MPa (33.9 ksi).

Which is cheaper, C84400 or C93500?

C93500 is the lower-cost material: it sits in the high tier ($$$$) while C84400 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C84400 or C93500?

C84400, by a small margin. Both rate excellent for machinability — 90/100 against 85/100 for C93500; for welding the order is C84400 first (poor, 20/100) then C93500 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C84400 and C93500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.