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Copper Alloy C83400 vs ZCuZn40Pb2

Copper Alloy · grade comparison

Copper Alloy C83400 and ZCuZn40Pb2 are both copper alloy grades. ZCuZn40Pb2 is the stronger of the two: yield strength 130 MPa (18.9 ksi) against 69 MPa (10 ksi) for C83400, about 88% more; tensile strength follows at 250 MPa (36.3 ksi) vs 234 MPa (33.9 ksi). In exchange, C83400 is the more ductile: elongation 35% versus 18% for ZCuZn40Pb2, and ZCuZn40Pb2 is harder (85 HB vs 50 HB). ZCuZn40Pb2 is lighter (8.5 g/cm³ vs 8.8 g/cm³ for C83400) and C83400 conducts heat better (159 W/m·K vs 105 W/m·K). On the shop floor, ZCuZn40Pb2 machines more easily (very good vs good), C83400 welds better (fair vs poor), and ZCuZn40Pb2 sits in a lower cost tier (premium, $$$) than C83400 (high, $$$$).

C83400Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

ZCuZn40Pb2Choose it when strength drives the design, or when weight is the constraint.

C83400 vs ZCuZn40Pb2: properties

C83400ZCuZn40Pb2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

96.5 GPa14 Msi
92 GPa13.3 Msi

Shear Modulus

37 GPa5.4 Msi
36 GPa5.2 Msi

Tensile Strength (Ultimate)

234 MPa33.9 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

69 MPa10 ksi
130 MPa18.9 ksi

Elongation at Break

35%
18%

Reduction in Area

30%
20%

Shear Strength

165 MPa23.9 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
85 MPa12.3 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

50 HB
85 HB

Hardness, Vickers

53 HV
90 HV

Compressive Strength

—
280 MPa40.6 ksi

Hardness, Rockwell B

—
45 HRB

Same in both: Bulk Modulus 105 GPa15.2 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Density

8.8 g/cm³0.32 lb/in³
8.5 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,010°C1,850 °F
885°C1,625 °F

Liquidus Temperature

1,055°C1,931 °F
900°C1,652 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

159 W/m·K91.9 BTU/hr·ft·°F
105 W/m·K60.7 BTU/hr·ft·°F

Specific Heat Capacity

376 J/kg·K0.09 BTU/lb·°F
375 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

18.4 µm/m·K10.2 µin/in·°F
21 µm/m·K11.7 µin/in·°F

Latent Heat of Fusion

205 J/g88.1 BTU/lb
170 J/g73.1 BTU/lb

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Same in both: Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

32 % IACS
25 % IACS

Electrical Resistivity

5.39×10⁻⁸ Ω·m2.12 µΩ·in
6.9×10⁻⁸ Ω·m2.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.25 V
-0.27 V

Corrosion Resistance

62 / 100
52 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
82 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
180%

Weldability

45 / 100
25 / 100

Formability (cold)

30 / 100
20 / 100

Castability

72 / 100
85 / 100

Brazeability / Solderability

88 / 100
80 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

58 MJ/kg24,936 BTU/lb
45 MJ/kg19,347 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
2.8 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

80%
85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

27 kN·m/kg
29 kN·m/kg

Specific Stiffness (E / density)

11 MN·m/kg
10.8 MN·m/kg

Modulus of Resilience

25 kJ/m³
92 kJ/m³

Thermal Diffusivity

48.1 mm²/s
32.9 mm²/s

Thermal Shock Resistance Index

21
14

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC83400ZCuZn40Pb2

Manufacturing and finishing

CapabilityC83400ZCuZn40Pb2
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$$$ High$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C83400 vs ZCuZn40Pb2 — frequently asked

Is ZCuZn40Pb2 stronger than C83400?

Yes. ZCuZn40Pb2 has a typical yield strength of 130 MPa (18.9 ksi) against 69 MPa (10 ksi) for C83400 — about 88% more. Tensile strength is 250 MPa (36.3 ksi) vs 234 MPa (33.9 ksi).

Which is cheaper, C83400 or ZCuZn40Pb2?

ZCuZn40Pb2 is the lower-cost material: it sits in the premium tier ($$$) while C83400 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C83400 or ZCuZn40Pb2?

ZCuZn40Pb2. Its machinability rates very good (82/100) against good (58/100) for C83400; for welding the order is C83400 first (fair, 45/100) then ZCuZn40Pb2 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C83400 and ZCuZn40Pb2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.