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Copper Alloy C61500-H02 vs C61500-H04

Copper Alloy · C61500 temper comparison

C61500-H02 and C61500-H04 are two conditions of the same copper alloy grade, C61500: H02 (half hard) versus H04 (full hard). The chemistry is identical, so every difference below comes from the condition. C61500-H04 is the stronger of the two: yield strength 585 MPa (84.8 ksi) against 480 MPa (69.6 ksi) for C61500-H02, about 22% more; tensile strength follows at 690 MPa (100 ksi) vs 620 MPa (89.9 ksi). In exchange, C61500-H02 is the more ductile: elongation 12% versus 6% for C61500-H04, and C61500-H04 is harder (205 HB vs 180 HB). C61500-H02 runs hotter in service (230°C vs 200°C continuous).

C61500-H02Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C61500-H04Choose it when strength drives the design.

C61500-H02 vs C61500-H04: properties

C61500-H02C61500-H04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

620 MPa89.9 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
585 MPa84.8 ksi

Elongation at Break

12%
6%

Shear Strength

380 MPa55.1 ksi
415 MPa60.2 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
275 MPa39.9 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

180 HB
205 HB

Hardness, Rockwell B

88 HRB
93 HRB

Same in both: Elastic (Young's) Modulus 117 GPa17 Msi · Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 112 GPa16.2 Msi · Poisson's Ratio 0.32 · Reduction in Area 45% · Compressive Strength 500 MPa72.5 ksi

Physical

Density and transition temperatures.

Same in both: Density 7.72 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,045°C1,913 °F · Liquidus Temperature 1,060°C1,940 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

230°C446 °F
200°C392 °F

Same in both: Thermal Conductivity 45 W/m·K26 BTU/hr·ft·°F · Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 16.2 µm/m·K9 µin/in·°F · Latent Heat of Fusion 210 J/g90.3 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10 % IACS · Electrical Resistivity 1.64×10⁻⁷ Ω·m6.46 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.27 V · Corrosion Resistance 82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

34 / 100
36 / 100

Machinability Rating (AISI 1212 = 100 %)

32%
33%

Weldability

60 / 100
55 / 100

Formability (cold)

45 / 100
32 / 100

Polishability

75 / 100
80 / 100

Same in both: Castability 55 / 100 · Brazeability / Solderability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 57 MJ/kg24,506 BTU/lb · Embodied Carbon (primary production) 3.6 kg CO₂/kg · Embodied Water 250 L/kg30 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC61500

C61500-H02 vs C61500-H04 — frequently asked

Is C61500-H04 stronger than C61500-H02?

Yes. C61500-H04 has a typical yield strength of 585 MPa (84.8 ksi) against 480 MPa (69.6 ksi) for C61500-H02 — about 22% more. Tensile strength is 690 MPa (100 ksi) vs 620 MPa (89.9 ksi).

Which condition does FabDigit quote by default, H02 or H04?

O60 is the default C61500 condition in the FabDigit quote flow (neither H02 nor H04). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, C61500-H02 or C61500-H04?

C61500-H02. Its weldability rates good (60/100) against good (55/100) for C61500-H04.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C61500-H02 and C61500-H04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.