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Copper Alloy C19025-H04 vs C19025-O60

Copper Alloy · C19025 temper comparison

C19025-H04 and C19025-O60 are two conditions of the same copper alloy grade, C19025: H04 (full hard) versus O60 (soft annealed). The chemistry is identical, so every difference below comes from the condition. C19025-H04 is the stronger of the two: yield strength 510 MPa (74 ksi) against 180 MPa (26.1 ksi) for C19025-O60, about 183% more; tensile strength follows at 565 MPa (81.9 ksi) vs 380 MPa (55.1 ksi). In exchange, C19025-O60 is the more ductile: elongation 25% versus 6% for C19025-H04, and C19025-H04 is harder (175 HV vs 110 HV). C19025-O60 runs hotter in service (200°C vs 150°C continuous) and C19025-O60 conducts heat better (190 W/m·K vs 168 W/m·K).

C19025-H04Choose it when strength drives the design.

C19025-O60Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C19025-H04 vs C19025-O60: properties

C19025-H04C19025-O60

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

565 MPa81.9 ksi
380 MPa55.1 ksi

Yield Strength (0.2% offset)

510 MPa74 ksi
180 MPa26.1 ksi

Elongation at Break

6%
25%

Shear Strength

350 MPa50.8 ksi
245 MPa35.5 ksi

Fatigue Strength (Endurance Limit)

210 MPa30.5 ksi
130 MPa18.9 ksi

Hardness, Rockwell B

86 HRB
62 HRB

Hardness, Vickers

175 HV
110 HV

Same in both: Elastic (Young's) Modulus 125 GPa18.1 Msi · Shear Modulus 47 GPa6.8 Msi · Bulk Modulus 135 GPa19.6 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 8.9 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,070°C1,958 °F · Liquidus Temperature 1,090°C1,994 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

168 W/m·K97.1 BTU/hr·ft·°F
190 W/m·K110 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Specific Heat Capacity 385 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.5 µm/m·K9.7 µin/in·°F · Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

42 % IACS
48 % IACS

Electrical Resistivity

4.1×10⁻⁸ Ω·m1.61 µΩ·in
3.59×10⁻⁸ Ω·m1.41 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V · Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
18%

Formability (cold)

45 / 100
80 / 100

Same in both: Weldability 45 / 100 · Brazeability / Solderability 85 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 57 MJ/kg24,506 BTU/lb · Embodied Carbon (primary production) 3.9 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC19025

C19025-H04 vs C19025-O60 — frequently asked

Is C19025-H04 stronger than C19025-O60?

Yes. C19025-H04 has a typical yield strength of 510 MPa (74 ksi) against 180 MPa (26.1 ksi) for C19025-O60 — about 183% more. Tensile strength is 565 MPa (81.9 ksi) vs 380 MPa (55.1 ksi).

Which condition does FabDigit quote by default, H04 or O60?

HR04 is the default C19025 condition in the FabDigit quote flow (neither H04 nor O60). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, C19025-H04 or C19025-O60?

C19025-H04, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for C19025-O60.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C19025-H04 and C19025-O60 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.